Bidirectional battery state-of-charge monitor

• US 4,740,754 A
• Filed: 01/13/1986
• Issued: 04/26/1988
• Est. Priority Date: 01/13/1986
• Status: Expired due to Term

• Current Assignee: Curtis Instruments Incorporated
• Original Assignee: Curtis Instruments Incorporated
• Inventors: Finger, Eugene P.
• Primary Examiner(s): Eisenzopf, Reinhard J.
• Assistant Examiner(s): NOT, DEFINED
• Application Number:
  US06/818,198
• Time in Patent Office: 834 Days
• Field of Search: 324/426, 324/427, 324/428, 340/636, 320/48
• US Class Current: 324/428
• CPC Class Codes: H02J 7/0049 Detection of fully charged condition
• CPC Class Codes: Y10S 320/21 State of charge of battery

Abstract

The monitor is a circuit including an integrator for storing a state-of-charge measurement and a charge signal channel and a separate discharge signal channel both arranged for connection to receive a battery terminal voltage signal. The charge signal channel is operable in response to a battery terminal voltage signal above a charge threshold function voltage to produce a charge output signal to change the integrated measurement in the integrator in a first direction to indicate an increased charge. The discharge signal channel is operable in response to a battery terminal voltage signal below a discharge threshold function voltage to produce a discharge output signal to change the integrated measurement in the integrator in a second direction to indicate a decreased charge. Both the charge and discharge threshold function voltages are functions of the stored integrator state-of-charge measurement.

Claims

1. A bidirectional battery state-of-charge monitor comprising a circuit including an integrator for storing a state-of-charge measurement;

and a charge signal channel and a separate discharge signal channel both connected to said integrator and both arranged for connection to receive a battery terminal voltage signal, said charge signal channel including comparison means operable in response to a battery terminal voltage signal above a charge threshold function voltage to produce a charge output signal to change the integrated measurement in the integrator in a first direction to indicate an increased charge, the discharge signal channel including comparison means operable in response to a battery terminal voltage signal below a discharge threshold function voltage to produce a discharge output signal to change the integrated measurement in the integrator in a second direction to indicate a decreased charge, both said charge and discharge threshold function voltages being functions of the stored integrator state-of-charge measurement.

2. A battery state-of-charge monitor comprising an integrator for storing a state-of-charge measurement, a charge signal channel arranged for connection to receive a battery terminal voltage signal and connected to said integrator and operable in response to a battery terminal voltage signal in the charge range above a charge threshold function voltage which is a function of the integrator measurement to produce a charge output signal to change the integrated measurement in a first direction to indicate an increased charge, a discharge signal channel arranged for connection to receive a battery terminal voltage signal and connected to said integrator and operable in response to a battery terminal voltage signal in a discharge range below a discharge threshold function voltage which is a function of the integrator measurement to produce a discharge output signal to change the integrated measurement in a second direction to indicate a decreased charge, output means connected to said integrator for indicating the achieved integration value, a charge threshold function generator comprising a part of said charge signal channel and connected to receive a feedback signal from said output means, said charge threshold function generator being operable to generate said charge threshold function voltage as a function of said feedback signal from said output means, a discharge threshold function generator comprising a part of said discharge signal channel and connected to receive a feedback signal from said output means, said discharge threshold function generator being operable to generate said discharge threshold function voltage as a function of feedback signal from said output means, said charge and discharge function generators being operable to generate functions which are separated, with the charge function always being higher than the discharge function.

3. A monitor as claimed in claim 2 wherein said charge signal channel includes a voltage comparison circuit connected to receive said charge function threshold voltage and said battery terminal voltage signal and operable to provide signals to change the integrated measurement of said integrator in said first direction when said battery terminal voltage signal exceeds the threshold voltage from said charge threshold function generator, and wherein said discharge signal channel includes a voltage comparison circuit connected to receive said discharge function threshold voltage and said battery terminal voltage signal and operable to provide signals to change the integrated measurement of said integrator in said second direction when said battery terminal voltage signal is reduced below the threshold voltage from said discharge threshold function generator.

4. A monitor as claimed in claim 3 wherein said integrator comprises a digital counter and wherein there is included an oscillator means arranged for connection to said counter, and pulse delivery control means actuated by said charge signal channel voltage comparison circuit and by said discharge channel voltage comparison circuit for controlling the delivery of pulses from said oscillator means to said counter to selectively change the integrated measurement in said first direction or in said second direction to respectively indicate increased charge or decreased charge.

5. A monitor as claimed in claim 4 wherein said oscillator is a voltage controlled variable frequency oscillator and wherein an oscillator voltage function generator is provided and connected to generate and supply a voltage for controlling the frequency of said oscillator, said oscillator voltage function generator being connected to receive the feedback signal from said output means and for generating said oscillator voltage function as a function of said feedback signal.

6. A monitor as claimed in claim 4 wherein said oscillator means is operable when said pulse delivery control means is actuated by said charge signal channel to deliver pulses from said oscillator means to said counter at a first frequency, and wherein said pulse delivery control means is operable when actuated by said discharge channel voltage comparison circuit for controlling the delivery of pulses from said oscillator means to said counter at a second frequency which is different from said first frequency.

7. A monitor as claimed in claim 2 wherein said charge threshold function generator and said discharge threshold function generator are both operable to produce functions which are positive functions of the stored state of charge as indicated by the feedback signal.

8. A monitor as claimed in claim 7 wherein said charge function generator and said discharge function generator are each supplied with a constant dc voltage and wherein said function generators are both operable to produce threshold functions which are each a combination function of said fixed dc voltage and the feedback signal.

9. A monitor as claimed in claim 8 wherein at least one of said threshold function generators includes a means for adjusting the slope of the output threshold function.

10. A monitor as claimed in claim 8 wherein at least one of said threshold function generators includes a means for adjusting the absolute level of the output threshold function.

11. A monitor as claimed in claim 8 wherein at least one of said threshold function generators is operable to produce an output threshold function having differnet slopes at different battery charge states.

12. A monitor as claimed in claim 2 wherein said integrator comprises a digital counter, and wherein said output means connected to said integrator for indicating the achieved integration value comprises a digital-to-analog converter.

13. A monitor as claimed in claim 12 wherein a voltmeter is connected to said digital-to-analog converter for providing a visual indication of the value stored in said integrator.

14. A monitor as claimed in claim 13 wherein said digital-to-analog converter comprises a pulse width decode which is operable to generate pulses having proportional widths corresponding to a function of the digital value stored in said digital counter.

15. A monitor as claimed in claim 4 wherein a logic means is provided and connected to said counter to detect the condition when the counter indicates that there is a full battery charge, and means connected to said logic means and operable to discontinue the registration of pulses to be counted in said counter when the condition of said counter indicates a full charge.

16. A monitor as claimed in claim 2 wherein there is provided an alarm means connected to said integrator and operable when said integrator indicates a substantially discharged condition of the battery to provide an alarm signal to warn the operator.

17. A monitor as claimed in claim 2 wherein a load lockout circuit means is connected to said integrator and operable to detect a condition when a substantially complete discharge of the battery is indicated by said integrator, said load lockout circuit means being operable to automatically provide a signal for disconnecting at least a part of the battery load to save the battery from complete discharge and to unequivocally signal the operator that the battery must be recharged.

18. A monitor as claimed in claim 4 wherein there is provided a discharge count means connected to the output of said counter for detecting the condition when the output of said counter indicates a substantially completely discharged battery in terms of the count stored by said counter, a gating means connected between said oscillator pulse gating means and said counter, said last named gating means being connected for control by said discharge count means to prevent the transmission of furhther pulses to said counter.

19. A monitor as claimed in claim 4 wherein there is provided a first gating device connected to receive a plurality of the highest order digit outputs of said counter and operable upon the coincidence of signals from said highest order outputs indicating a discharge condition to provide a first signal, an alarm device connected to receive said first signal for indicating an alarm condition to the operator, a second gating device operable to receive said first signal and connected to receive at least one next lower order output signal from said counter indicative of a discharge condition and operable upon the coincidence of said signals to produce a second signal, a load lockout circuit including a transistor connected to receive said second signal and operable to provide a load lockout switching function to lock out at least a part of the battery load, a third gating device connected to receive said second signal and connected to receive at least one next lower order output signal from said counter and operable upon coincidence of said signals to produce a third signal, a fourth gating device connected to receive said third signal, said fourth gating device being connected between said oscillator pulse delivery control means and said counter and being operable in the presence of said third signal to inhibit the delivery of further pulses to said counter in the discharge direction.

20. A monitor as claimed in claim 2 wherein said integrator comprises a digital counter which is capable of selectively counting up or counting down, said charge signal channel being operable to count the counter in one direction and said discharge signal channel being connected and operable to count said counter in the other direction.

21. A monitor as claimed in claim 4 wherein said counter is operable to selectively count up or count down, said counter being provided with separate inputs to receive up count pulses and down count pulses respectively, said pulse delivery control means comprising separate gates for separately gating pulses from said oscillator to one of said up-down inputs under the control of said charge signal channel voltage comparison circuit and for controlling the delivery of pulses to the other one of said up-down inputs under the control of said discharge channel voltage comparison circuit.

22. A monitor as claimed in claim 21 wherein there is provided a multiple input gating means connected to receive the highest order digit outputs of said counter and operable to produce an output in response to an indicated count from said highest order digit outputs from said counter indicative of a full battery charge, a second gating means connected to receive said output from said multiple input gating means as one input, said second gating means being interposed between said oscillator gating means in said charge signal channel and the up-down counter input which accepts counts indicating a higher charge and operable to prevent the transmission of further pulses to said counter in response to the output signal from said multiple input gating means.

23. A monitor as claimed in claim 4 wherein said charge signal channel further includes a counter set circuit means connected for response to said charge signal channel voltage comparison circuit and connected to said counter and being operable when said battery terminal voltage exceeds the threshold voltage from said charge threshold function generator to set said counter to a full charge condition, said output means then being operable to indicate a full charge and to provide a feedback signal to said function generators indicative of full charge, charge adjustment cycle circuit means connected to said counter for detecting the full charge condition of said counter and operable to initiate a charge adjustment cycle, said pulse delivery control means comprising a transfer gate circuit normally operable to connect signals from said discharge channel voltage comparison circuit to control the delivery of pulses to said counter to indicate decreased charge, said transfer gate circuit being connected for actuation by said charge adjustment cycle initiation means to cause said transfer gate means to transfer control of said counter to said charge signal channel voltage comparison circuit to cause said counter to be counted to a value corresponding to the achieved charge as indicated by a comparison of the voltage indicative of battery terminal voltage and the changing charge function generator output in response to the changing feedback voltage as the count in said counter is changed towards a lower charge indication status.

24. A monitor as claimed in claim 23 wherein said counter set circuit means includes a time delay means which delays the operation of said counter set circuit means to set said counter to a full charge condition until said battery terminal voltage has exceeded the threshold voltage for a predetermined interval of time.

25. A monitor as claimed in claim 23 wherein said charge adjustment cycle circuit means comprises a single shot circuit.

26. A monitor as claimed in claim 25 wherein a connection is provided from said charge adjustment cycle initiation means to said charge threshold function generator and operable during the charge adjustment cycle to change the output of said charge threshold function generator in a direction indicative of a higher achieved charge condition to prevent recycling of the charge adjustment cycle.

27. A monitor as claimed in claim 23 wherein said digital counter is capable of operation in a fast count mode in response to a fast count control input, and wherein there is provided a connection from said charge adjustment cycle circuit means to said fast control input for operating said digital counter in said fast count mode during the charge adjustment cycle.

28. A monitor as claimed in claim 23 wherein an oscillator frequency control means is provided and connected to said oscillator for selectively increasing the frequency of said oscillator, and wherein there is provided a connection from said charge adjustment cycle circuit means to said oscillator frequency control means to increase the frequency of said oscillator during said charge adjustment cycle.

29. A monitor as claimed in claim 23 wherein there is provided a voltage track-and-hold circuit connected to receive the output voltage signal from said output means connected to said integrator, a voltmeter connected to said track-and-hold circuit to receive the output voltage from said output means for providing a visual indication of the state of charge, a gating means for selectively connecting and disconnecting said track-and-hold circuit with said output means, and a connection from said charge adjustment cycle circuit means to said track-and-hold circuit gating means to disconnect said track and hold circuit from said output means during said charge adjustment cycle to hold the meter reading constant during the chage adjustment cycle.

30. A monitor as claimed in claim 23 wherein said charge signal channel includes a selectively controllable gating means and a track-and-hold circuit for tracking and holding the battery terminal voltage as received by said charge signal channel, said charge adjustment cycle circuit means including a connection to said track-and-hold gating means for disconnecting said track-and-hold circuit means from said battery terminal voltage signal during the charge adjustment cycle so as to isolate the charge signal channel from fluctuations in battery terminal voltage occurring during the charge adjustment cycle.

31. A monitor as claimed in claim 3 wherein at least one of said charge and discharge signal channels includes a single shot circuit connected between the associated signal channel voltage comparison circuit and said integrator, said single shot circuit being operable in response to an output from the associated voltage comparison circuit to provide an output pulse to said integrator to change the integrated measurement of said integrator each time the battery voltage measurement crosses the associated voltage threshold.

32. A monitor as claimed in claim 3 wherein said integrator comprises a digital counter and wherein at least one of said charge and discharge signal channels includes a resettable voltage integrator connected between the associated voltage comparison circuit and said counter, said resettable integrator comprising a means for integrating both the time and amplitude of excursions of the battery terminal voltage signal beyond the associated voltage threshold and for generating an output pulse to be counted in said counter whenever a predetermined integration value is achieved, said resettable integrator being operable to reset to recommence an integration cycle each time an output pulse is produced thereby.

33. A monitor as claimed in claim 32 wherein said resettable voltage integrator is operable to integrate successive excursions of the battery terminal voltage signal beyond said associated voltage threshold until said predetermined integrating value is achieved.

34. A monitor as claimed in claim 32 wherein a means is provided for resetting said resesttable integrator whenever the battery terminal voltage signal returns to a value within the associated voltage threshold.

35. A monitor as claimed in claim 34 including a single shot circuit means connected for enabling said resettable integrator whenever the battery terminal voltage signal goes beyond the associated voltage threshold, said single shot circuit means being operable to remove the enabling signal from said resettable integrator and to reset said resettable integrator at the end of a predetermined time interval.