Interface control for storage battery based alternate energy systems

• US 4,742,291 A
• Filed: 11/21/1985
• Issued: 05/03/1988
• Est. Priority Date: 11/21/1985
• Status: Expired due to Fees

• Current Assignee: Bobier Electronics Incorporated Parkersburg West VA
• Original Assignee: Bobier Electronics Incorporated
• Inventors: Bobier, Joseph A., Brown, Gerald E.
• Primary Examiner(s): Hickey, R. J.
• Application Number:
  US06/800,556
• Time in Patent Office: 894 Days
• Field of Search: 320/2, 320/61, 320/31, 320/32, 320/39, 320/40, 307/64, 307/66, 323/906, 290/44, 290/55, 290/50
• US Class Current: 320/101
• CPC Class Codes: H02J 7/35 with light sensitive cells
• CPC Class Codes: Y02E 10/56 Power conversion systems, e.g. maximum power point trackers
• CPC Class Codes: Y10S 136/293 Circuits
• CPC Class Codes: Y10S 323/906 Solar cell systems

Abstract

An alternate energy interface control for implementation with utility derived power sources and alternate power sources such as are provided by solar panels, windmills, and the like employed with systems utilizing storage batteries. The system monitors the current level of photovoltaic solar panels within intervals during such panels are connected with the battery storage source and further monitors the voltage levels developed by such panels during normal open circuit conditions thereof. A logic control is provided which monitors alternate source currents and voltage as well as storage battery voltage levels to prioritize the use of available alternate energy sources. Battery charging during periods of alternate power source availability is with a pulsed technique to enhance battery lifespans.

Claims

1. Interface apparatus for selectively applying power generated by an energy source to a storage battery exhibiting variable battery voltage values including values representing fully charged and predetermined chargeable conditions, said source having given currents and levels of voltage, said apparatus comprising:

charge switch means actuable between open and closed conditions for electrically coupling said storage battery and said source;

first monitoring means for monitoring said source for the presence of said current and having enable and disable conditions in the respective presence and absence thereof;

second monitoring means for monitoring said source for the presence of said source voltage and said storage battery for said voltage values and having an enable signal when said source voltage level is at least equal with a monitored said battery voltage value;

third monitoring means for monitoring said storage battery and having a charge start output when said battery voltage value represents said predetermined chargeable condition; and

control means responsive to said second monitoring means enable signal and to said third monitoring means charge start output to transition from a non-charge condition to a charge condition for actuating said charge switch means to said closed condition for a predetermined sampling interval of time, responsive to said first monitoring means enable condition in the presence of said second monitoring means enable signal and further in the presence of said third monitoring means charge start output to maintain said charge condition said control means being responsive at the termination of said sampling interval in the absence of said first monitoring means enable condition to actuate said charge switch means from said closed condition to said open condition.

2. The interface apparatus of claim 1 in which said predetermined sampling interval is selected as about one minute.

3. The interface apparatus of claim 1 in which said first monitoring means comprises a current sensing shunt network including a resistor coupled with the output of said source and deriving a voltage signal in the presence of a predetermined level of current at said output representing said enable condition;

and

said control means includes delay network means for deriving said predetermined sampling interval.

4. The interface apparatus of claim 3 in which said delay network means includes:

clock means responsive to said enable condition for deriving a clock input signal; and

counter means having an output deriving said enable condition and responsive to said clock input signal for deriving said disable condition at said output following a said predermined interval of time from the commencement of said clock input, and reset means responsive to said voltage signal to effect overriding derivation of said enable condition and responsive to said second monitoring means enable signal and said third monitoring means charge start input to derive said enable condition.

5. The interface apparatus of claim 1 including:

fourth monitoring means for monitoring said storage battery and having a charge stop output when said battery voltage value represents said fully charged condition; and

wherein said control means is responsive to said charge stop output to transition to said non-charge condition for actuating said charge switch means to said open condition.

6. The interface apparatus of claim 5 including:

divert switch means actuable from an open to a closed condition for electrically coupling said energy source with a secondary load; and

said control means is responsive to said second monitoring means enable signal and said fourth monitoring means charge stop output to actuate said divert switch means to said closed condition.

7. The interface apparatus of claim 1 including:

divert switch means actuable from an open to a closed condition for electrically coupling said energy source with a secondary load; and

said control means is responsive to said second monitoring means enable condition in the presence of said non-charge condition to actuate said divert switch means to said closed condition for effecting said coupling of said energy source and said secondary load.

8. The interface apparatus of claim 1 including:

power-up reset circuit means responsive to the application of activating power to said control means for deriving a charge stop signal for a predetermined interval of time; and

said control means is responsive to said charge stop signal to provide said non-charge condition to effect said charge switch means open condition.

9. The interface apparatus of claim 1 including:

fourth monitoring means for monitoring said storage battery voltage and having a charge stop output when said battery voltage value represents said fully charged condition;

divert switch means actuable from an open to a closed condition for electrically coupling said energy source with a second load; and

said control means is responsive to said charge stop output to transition to said non-charge condition for actuating said charge switch means to said open condition and responsive to said second monitoring means enable condition in the presence of said non-charge condition to actuate said divert switch means to said closed condition.

10. The interface apparatus of claim 9 in which said predetermined sampling interval is selected as about one minute.

15. The interface apparatus of claim 3 including:

divert switch means actuable to a closed condition for electrically coupling said alternate source with a secondary load; and

said control means is responsive to said voltage monitoring means enable signal occurring with said non-charge condition to actuate said divert switch means to said closed condition.

11. In an electrical power distribution system for a facility having an a.c. powered input, an alternate d.c. power source having given intermittently available levels of voltage and current, battery storage means exhibiting variable battery voltage values including values representing fully charged and predetermined chargeable conditions, an inverter for providing an alternate a.c. power input, and a distribution switch arrangement actuable to alternatively connect and disconnect select said a.c. power inputs with a primary load, an improved interface apparatus comprising:

charge switch means actuable between open and closed conditions for electrically coupling said battery storage means and said d.c. source;

battery voltage sensing means for monitoring said battery storage means battery voltage value and having a sensed battery voltage level output;

voltage monitoring means for monitoring said d.c. source for the presence of a said voltage level and said sensed battery voltage level output when said charge switch means is in said open condition and having an enable signal when said d.c. source voltage level is at least equal with a said sensed battery voltage level output;

first charge monitoring means for monitoring said battery storage means and having a charge start output when said sensed battery voltage level output represents said predetermined chargeable condition;

control means responsive to the occurrence of said voltage monitoring means enable signal with said first charge monitoring means charge start output for transitioning in the presence of an enable condition from a non-charge to a charge condition to effect actuation of said charge switch means to said closed condition and responsive to a disable condition for transitioning from said charge to said non-charge condition to effect actuation of said charge switch means to said open condition;

current detector means responsive to the generation of said current by said d.c. source when said charge switch means is in said closed condition and having a current detect signal in the presence thereof; and

delay means responsive to said control means charge condition to provide an output representing said enable condition for a predetermined sample interval and providing an output representing said disable condition at the termination of said interval and responsive in the presence of said current detect signal to prevent derivation of said disable condition.

12. The interface apparatus of claim 11 in which said delay means is responsive to said control means charge condition to derive a second sampling delay in response to said disable condition to effect a delay in generating said enable condition selected for effecting monitoring performance by said voltage monitoring means.

13. The interface apparatus of claim 11 including second charge monitoring means for monitoring said sensed battery voltage level output and having a said disable condition when said sensed battery voltage level output represents a fully charged condition.

14. The interface apparatus of claim 13 including:

divert switch means actuable to a closed condition for electrically coupling said alternate source with a secondary load; and

said control means is responsive to said voltage monitoring means enable signal and said second charge monitoring means disable condition to actuate divert switch means to said closed condition.

16. The interface apparatus of claim 11 including:

third charge monitoring means for monitoring said sensed battery voltage level output and having a connect signal when said battery voltage value equals or exceeds a predetermined connect value;

fourth charge monitoring means for monitoring said sensed battery battery voltage level output and having a disconnect signal when said battery voltage value equals or is below a predetermined value; and

said control means is responsive to said connect signal to actuate said distribution switch arrangement to connect said alternate a.c. input with said primary load and, simultaneously, disconnect said a.c. power input therefrom and is responsive to said disconnect signal to actuate said distribution switch arrangement to connect said a.c. power input with said primary load and, simultaneously, disconnect said alternate a.c. input therefrom.

17. The interface apparatus of claim 16 in which said control means includes delay network means for selectively delaying the said monitoring of said sensed battery voltage level output by said third and fourth charge monitoring means.

18. The interface apparatus of claim 11 including:

switching voltage regulator means coupled with said battery storage means for deriving a first regulated output for effecting the actuation of said distribution switch arrangement and said charge switch means; and

logic component voltage regulator means responsive to said first regulated output for providing a second regulated output for energizing said current detector means, said voltage monitoring means, said first charge monitoring means, and said control means.

19. Apparatus for charging a storage battery exhibiting battery voltage values representing fully charged and predetermined chargeable conditions from an energy source having given current and levels of voltage, comprising:

charge switch means actuable between open and closed conditions for electrically coupling said battery and said source;

voltage monitoring means for monitoring said source for the presence of a said voltage level and said battery voltage when said charge switch means is in said open condition and having an enable signal when said source voltage level is at least equal with a said battery voltage value;

first charge monitoring means for monitoring said battery and having a charge start output when said battery voltage value represents said predetermined chargeable condition;

control means responsive to the occurrence of said voltage monitoring means enable signal with said first charge monitoring means charge start output for transitioning from a non-charge to a charge condition to effect actuation of said charge switch means to said closed condition and responsive to a disable condition for transitioning from said charge to said non-charge condition to effect actuation of said charge swtich means to said open condition;

current detector means responsive to the generation of said current by said source when said charge switch means is in said closed condition and having a current detect signal in the presence thereof; and

delay means responsive to said control means charge condition for a predetermined sample interval and deriving said disable condition at the termination of said interval and responsive in the presence of said current detect signal to prevent derivation of said disable condition.

20. The interface apparatus of claim 19 including second charge monitoring means for monitoring said storage battery voltage values and having a said disable condition when said battery voltage value represents a fully charged condition.

21. Apparatus for selectively applying power from an energy source to a rechargeable storage battery having an electrolyte and exhibiting variable voltage values including values representing a fully charged condition wherein the gassing potential said electrolyte is approached and a predetermined chargeable condition corresponding with a rest voltage level;

charge switch means actuable between open and closed conditions for electrically coupling said storage battery and said source;

battery voltage sensing means for monitoring said storage battery voltage values and having a sensed battery voltage level output;

charge start monitoring means including first reference voltage network means for providing a first reference voltage, and first comparator means responsive to said first reference voltage and to said sensed battery voltage level output for deriving a charge start signal at an output when said sensed battery voltage level output is equal with said first reference voltage;

charge stop monitoring means including second reference voltage network means for providing a second reference voltage of predetermined value greater than said first reference voltage, and second comparator means responsive to said second reference voltage and to said sensed battery voltage level output for deriving a charge stop signal at an output when said sensed battery voltage level output is equal wih said second reference voltage, so as to derive a pulsed charging of said battery; and

control means responsive to said charge start signal for actuating said charge switch means into said closed condition and responsive to said charge stop signal for causing said charge switch means to derive said open condition, said control means including regulated power supply circuit means including regulating switch means connectable with said storage battery and actuable to provide a pulsed current output, filter means for filtering said pulsed current output to provide a regulated voltage output comparator means having a first input responsive to said regulated voltage output and a second input responsive to said storage battery voltage value for actuating said regulating switch means.

22. The apparatus of claim 23 in which:

said charge switch means comprises a relay having an inductive winding energizable for effecting a said actuation into said closed condition;

said control means comprises;

driver circuit means having an output coupled with said relay inductive winding and said regulated voltage output and an input and responsive to an actuating signal at said input for effecting said energization of said winding, and

flip-flop means having a first input terminal coupled with said first comparator means output, a second input terminal coupled with said second comparator means output, and an output terminal coupled to said driver circuit means input for asserting said actuating signal in response to said charge start signal.

23. The apparatus of claim 21 in which said regulated power supply circuit means includes current detecting transistor means responsive to current from said storage battery and coupled with said regulated voltage output when said current exceeds a predetermined level.

24. The apparatus of claim 21 in which said charge switch means comprises a relay having an inductive winding energizable from a regulated voltage output for effecting a said actuation into said closed position.