Helix current sense system

• US 4,742,294 A
• Filed: 07/16/1986
• Issued: 05/03/1988
• Est. Priority Date: 07/16/1986
• Status: Expired due to Term

• Current Assignee: Eldec Corporation (Crane Company)
• Original Assignee: Venus Scientific Incorporated
• Inventors: Gallios, George C.
• Primary Examiner(s): Eisenzopf, Reinhard J.
• Assistant Examiner(s): Burns, W.
• Application Number:
  US06/886,809
• Time in Patent Office: 657 Days
• Field of Search: 315/3.5, 340/643, 340/662, 324/105, 324/71.3, 324/117 R, 324/222, 324/223, 324/224, 324/227, 324/253, 324/254, 324/235, 342/104, 342/107, 342/109, 336/214, 336/179, 336/131
• US Class Current: 324/117.00R
• CPC Class Codes: H01F 27/427 for current transformers

Abstract

A magnetic sensor for measuring the helix current of a traveling wave tube (TWT). The sensor includes a helix current sense inductor and a reference inductor. The sense inductor includes windings for receiving the cathode and collector currents of the TWT and for receiving a bias current, and also a sense winding. The cathode and collector currents cause permeability of the core to vary in proportion to the difference between those currents, which is equal to the helix current. The bias current is supplied to the bias winding to compensate the sense inductor for temperature-related permeability variations. The bias current is supplied by the reference inductor which is selected to have magnetic properties which match those of the sense inductor. A plurality of sense inductors in conjunction with one common reference inductor may be used for sensing the respective helix currents in the TWTs in a multi-TWT array.

Claims

1. A current sensor, comprising:

(a) a magnetic sensing device comprising magnetic material;

(b) current-carrying means associated with said sensing device;

said magnetic material of said device having a predetermined permeability curve such that its permeability varies in relation to the temperature of said device and in relation to current that flows in said current-carrying means, said current-carrying means receiving a current to be measured;

(c) means for applying a bias current to said current-carrying means and for adjusting said bias current according to ambient temperature so as to substantially avoid any variation in the permeability of said magnetic material due to changes in temperature;

said bias current applying means including

(1) a magnetic reference device comprising magnetic material;

(2) current-carrying means associated with said reference device;

said magnetic material of said reference device having a permeability curve substantially the same as that of said magnetic sensing device, such that its permeability varies in relation to the temperature of said reference device, and in relation to current that flows through said current-carrying means, in substantially the same way as in said magnetic sensing device;

(3) means for providing a substantially constant reference current to said current-carrying means of said reference device;

(4) means for measuring the permeability of said magnetic material of said magnetic reference device and for producing a feedback electrical output which is representative thereof;

(5) a bias current generator for sensing the value of said feedback electrical output and for producing said bias current, said bias current being supplied to said current-carrying means of said magnetic reference device so as to maintain said feedback electrical output at a substantially constant level; and

(6) means for conducting said bias current from said magnetic reference device to said current-carrying means of said magnetic sensing device; and

(d) means for sensing the permeability of said magnetic material of said magnetic sensing device and producing an electrical output which is represenative of said pemeability and of said current to be measured.

2. A sensor as in claim 1, in which said current to be measured is a helix current of a TWT, and in which said bias current is adjusted to avoid such permeability variation at least over a temperature range of about -55°

C. to +125°

C.

3. A current sensor system, comprising:

a plurality of magnetic sensing devices, each comprising magnetic material;

said magnetic sensing devices each having current-carrying means associated therewith;

said magnetic material of all of said devices having substantially the same permeability curve, such that the permeability of said material varies in relation to the temperature of said devices and in relation to current that flows in said current-carrying means;

each said current-carrying means receiving a respective current to be measured;

means for applying a bias current to said current-carrying means of at least two of said sensing devices in series, and for adjusting said bias current according to ambient temperature so as to substantially avoid any variation in the permeability of said magnetic material due to changes in temperature;

said bias current applying means including

(1) a magnetic reference device comprising magnetic material;

(2) current-carrying means associated with said reference device;

said magnetic material of said reference device having a permeability curve that is substantially the same as that of said plurality of magnetic sensing devices, such that its permeability varies in relation to the temperature of said reference device and in relation to current that flows through said current-carrying means, in substantially the same way as in said magnetic sensing devices;

(3) means for providing a substantially constant reference current to said current-carrying means of said reference device;

(4) means for measuring the permeability of said magnetic material of said magnetic reference device and for producing a feedback electrical output which is representative thereof;

(5) a bias current generator for sensing the value of said feedback electrical output and for producing said bias current, said bias current being supplied to said current-carrying means of said magnetic reference device so as to maintain said feedback electrical output at a substantially constant value; and

(6) means for conducting said bias current from said magnetic reference device to said current-carrying means of said at least two magnetic sensing devices; and

means for sensing the permeability of said magnetic material of each of said devices and for producing a respective electrical output for each of said devices which is representative of said permeability and of said respective current to be measured.

4. A sensor system as in claim 3, in which each said respective current to be measured is a helix current of a respective TWT associated with said magnetic sensing device, and in which said bias current is adjusted so as to avoid such permeability variations at least over a temperature range of about -55°

C. to +125°

C.

5. A current sensor for measuring a helix current of a TWT, said sensor comprising:

a magnetic sensing device having a magnetic core and first and second windings thereon for receiving, respectively, a cathode current and a collector current of said TWT, a bias winding for receiving a bias current, and a sense winding having an inductance which is related to a permeability of said magnetic core;

means for generating and controlling said bias current so as to substantially avoid any variation in said permeability of said core due to ambient temperature variations;

said means for generating and controlling said bias current comprising;

(1) a magnetic reference device having a magnetic core whose permeability characteristics are closed matched to those of said magnetic core of said magnetic sensing device, said reference device having a reference winding for receiving a constant reference current, a bias winding for receiving said bias current, and a sense winding whose inductance is related to the permeability of said reference core;

(2) means for sensing the inductance of said sense winding of said magnetic reference core and for producing a feedback electrical output which is representative of said inductance; and

(3) a bias current generator for sensing said feedback electrical output and for producing said bias current, said bias current being controlled so as to cause said feedback electrical output to remain substantially constant irrespective of ambient temperature variations; and

means for sensing the inductance of said sensing winding and for producing an electrical output which is representative of said inductance and of said helix current.

6. A sensor as in claim 5, in which said bias current is so controlled at least over an ambient temperature range of -55°

C. to +125°

C.

7. A sensor as in claim 5, in which said reference current supplied to said reference device is related to a desired helix current value.

8. A sensor as in claim 5, further comprising:

a reference voltage source whose output voltage is related to a predetermined helix trip current; and

a comparator having first and second inputs which are coupled, respectively, to said electrical output from said sensing device, and to said reference voltage source; and

having an output which is indicative of whether said helix current substantially exceeds said predetermined helix trip current.

9. A sensor as in claim 5, in which said magnetic sensing core and said magnetic reference core are substantially toroidal.

10. A sensor as in claim 9, further including means for supplying alternating currents to said sense windings of said sensing and reference devices for measuring the respective inductance of each of said windings.

11. A sensor as in claim 10, in which said alternating current supplying means includes a high frequency oscillator, said alternating current having an RMS magnitude up to about 30 percent of said helix current.

12. A sensor as in claim 11, further comprising a first peak detector coupled to said magnetic sensing device and a second peak detector coupled to said magnetic reference device for sensing an AC signal across the respective sense winding of each said device, and for producing, respectively, said electrical output and said feedback electrical output.

13. A sensor as in claim 11, in which said toroidal cores each comprise first and second closely adjacent toroids, said second winding on each said core having a first section which is wound on said first toroid and a second section in series with said first section which is wound on said second toroid, the first and second winding sections having opposite winding polarities to produce opposite and substantially equal magnetization of said respective toroids.

14. A sensor as in claim 13, in which the first and second toroids possess closely matched permeability characteristics and in which each winding section comprises an equal number of conductor turns.

15. A sensor as in claim 14, in which said cathode, collector and bias windings have an equal number of conductor turns and in which the ratio of said conductor turns of said sense winding to said equal number of cnductor turns is in the range of about 4:

1 to 20;

1.

16. A sensor as in claim 5, in which said means for sensing the inductance of said sense winding includes

a resistor in series with said sense winding,

a peak detector circuit which includes a series-connected diode and capacitor connected in parallel with said sense winding, and

an oscillator for producing an AC signal which is supplied to said resistor, said signal producing an AC signal across said sense winding, and said peak detector being responsive to said AC signal across said sense winding to produce a DC voltage having a value which is representative thereof.

17. A sensor as in claim 16, in which

said alternating current from said oscillator is supplied to said sense winding of said reference magnetic device;

and said bias current generating and controlling means further comprises;

a reference current generator for producing said reference current;

a bias current supply circuit coupled to said magnetic reference device, said bias current supply circuit being responsive to a feedback electrical output from said sense winding of said magnetic reference device for producing said bias current, said bias current being controlled by said bias current supply circuit so as to cause said feedback electrical output to remain substantially constant irrespective of ambient temperature variations;

a reference voltage source; and

a comparator having first and second inputs which are responsive respectively to said DC voltage from said peak detector and to a reference voltage from said reference voltage souce, said comparator having an output for indicating whenever said helix current exceeds a predetermined value.

18. A sensor as in claim 17, in which said bias current supply circuit controls said bias current in response to said reference voltage from said reference voltage source.

19. A current sensor system for measuring the respective helix currents in a plurality of TWTs, said system comprising:

a plurality of magnetic sensing devices having magnetic cores with closely matched permeability characteristics, each magnetic sensing device having first and second windings for receiving, respectively, a cathode current and a collector current of a respective TWT, the difference between said currents being substantially equal to said helix current, a bias winding for receiving a bias current, and a sense winding;

means for generating and controlling said bias current so as to have a magnitude which causes the permeability of said cores to remain substantially constant for a given helix current, irrespective of ambient temperature variations;

said means for generating and controlling said bias current comprising;

(1) a magnetic reference device having a magnetic core with permeability characteristics that are closely matched to those of said plurality of magnetic sensing cores, and having a reference winding for receiving a constant reference current, a bias winding to which is supplied said bias current, and a sense winding;

(2) means for sensing the inductance of said sense winding of said magnetic reference device and for producing a feedback electrical output representative thereof; and

(3) a bias current generator for sensing said feedbak electrical output and producing said bias current, said bias current being controlled to cause said feedback electrical output to remain substantially constant irrespective of ambient temperature variations; and

means for sensing the inductance of each of said sense windings and for producing a respective electrical output representative of said inductance and of said respective helix current.

20. A sensor system as in claim 19, in which said bias current is so controlled at least over a temperature range of about -55°

C. to +125°

C.

21. A method of measuring an electrical current, said method comprising the steps of:

(a) supplying a current to be measured to a magnetic current sensing device, so as to cause a magnetic material associated with said magnetic sensing device to have a permeability which is representative of said current to be measured;

(b) supplying a bias current to said magnetic sensing device;

(c) controlling the value of said bias current so as to substantially avoid variations of said permeability of said magnetic sensing device due to ambient temperature variations;

(d) wherein said bias current is produced and controlled by;

(1) supplying a constant reference current having a value which is related to said current to be measured to a reference winding of a magnetic reference device having permeability characteristcs associated therewith which are closely matched to corresponding permeability characteristics of said magnetic sensing device;

(2) producing a feedback electrical output which is related to the permeability of said magnetic reference device;

(3) applying said bias current to a bias winding of said magnetic reference device;

(4) controlling said bias current to cause said feedback electrical output to remain substantially constant irrespective of ambient temperature variations; and

(5) supplying said bias current from said bias winding of said magnetic reference device to said bias winding of said magnetic sensing device; and

(e) sensing said permeability of said magnetic sensing device and producing an electrical output which is representative of said permeability and of said current to be measured.

22. A method as in claim 21, in which said bias current is so controlled at least over an ambient temperature range of about -55°

C. to +125°

C., and in which said current to be measured is a helix current of a TWT.

23. A method as in claim 21, further including the step of making multiple measurements of the permeability of said magnetic sensing device and said magnetic reference device to calculate a mean permeability for each said device, and closely matching the mean permeability characteristics of said magnetic sensing and reference devices so as to minimize any pemeability measurement errors.