Control device for the processing pressure on lapping, honing and polishing machines
First Claim
1. A control device for controlling the processing pressure on lapping, honing and polishing machines, in which a tool is driven by motor via a spindle which is in its turn rotatably and essentially axially fixedly supported in a bearing constructional member which is movable in the direction of the axis of the spindle, the device comprising:
- (a) a double-acting actuation device for engaging the bearing constructional member by an automatic adjusting means, the automatic adjusting means having an upper pneumatic adjusting means and a lower pneumatic adjusting means, and the automatic adjusting means connected to a gas pressure source by a control valve and by another control valve is connected to an adjustable throttle;
(b) a thrust sensor for measuring the processing pressure of said tool on said workpiece and having means for transmitting pressure signals indicative of the processing pressure;
(c) a program control operatively coupled to the actuation device and the thrust sensor and which periodically compares the actual pressure signals from the thrust sensor with different preset pressure signals and from the comparison of the pressure signals generates adjusting signals for the actuation device;
(d) an adjustable throttle arrangement operatively connected to the double acting actuation device for the controlled venting of the adjusting means in response to the adjusting signal of the program control, said program control being constructed and arranged for lowering the spindle and the tool, respectively, to a position just before the tool touches down onto the workpieces and for venting the upper adjusting means by a control valve and the throttling arrangement, closing the control valve for the upper adjusting means, cyclically opening a control valve for the lowering adjusting means with the aid of clock pulses of the program control, the distances of the clock pulses being adapted to be altered, opening the control valve for venting the lower adjusting means upon reaching a higher loading pressure (F02, F'"'"'02) and closing both control valves upon reaching predetermined upper final loading pressure (F1, F'"'"'1); and
(e) a travel indicator operatively coupled to the tool, the travel indicator detecting both the prolongation of the travel of the tool until the tool touches down onto the workpieces, the distances of the clock pulses changing in dependence upon the prolongation of the travel of the tool, and also the response of an interception switch, said switch adapted to be activated by the tool to transmit a signal to the program control for the purpose of decreasing the tool speed when the tool has approached the workpiece to a predetermined extent.
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Accused Products
Abstract
A control device for the processing pressure on honing, lapping and polishing machines, in which the tool is driven by motor via a spindle which is in its turn rotatably and essentially axially fixedly supported in a bearing member which is movable in the direction of the axis of the spindle, in which furthermore a double-acting actuation device engages at the bearing member via resilient means, and in which finally an energy sensor measuring the processing pressure transmits actual pressure signals to a program control which, dependent on time, compares the actual pressure signals with different preset pressure signals and from the comparison of the pressure signals generates adjusting signals for the actuation device. At least the resilient means counteracting the own weight of the tool is formed by a pneumatic adjusting means which is connected to a pressure gas source via a control valve. An adjustable throttle arrangement is connected to the pneumatic adjusting means for the controlled venting of the adjusting means dependent on the adjusting signal of the program control.
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Citations
13 Claims
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1. A control device for controlling the processing pressure on lapping, honing and polishing machines, in which a tool is driven by motor via a spindle which is in its turn rotatably and essentially axially fixedly supported in a bearing constructional member which is movable in the direction of the axis of the spindle, the device comprising:
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(a) a double-acting actuation device for engaging the bearing constructional member by an automatic adjusting means, the automatic adjusting means having an upper pneumatic adjusting means and a lower pneumatic adjusting means, and the automatic adjusting means connected to a gas pressure source by a control valve and by another control valve is connected to an adjustable throttle; (b) a thrust sensor for measuring the processing pressure of said tool on said workpiece and having means for transmitting pressure signals indicative of the processing pressure; (c) a program control operatively coupled to the actuation device and the thrust sensor and which periodically compares the actual pressure signals from the thrust sensor with different preset pressure signals and from the comparison of the pressure signals generates adjusting signals for the actuation device; (d) an adjustable throttle arrangement operatively connected to the double acting actuation device for the controlled venting of the adjusting means in response to the adjusting signal of the program control, said program control being constructed and arranged for lowering the spindle and the tool, respectively, to a position just before the tool touches down onto the workpieces and for venting the upper adjusting means by a control valve and the throttling arrangement, closing the control valve for the upper adjusting means, cyclically opening a control valve for the lowering adjusting means with the aid of clock pulses of the program control, the distances of the clock pulses being adapted to be altered, opening the control valve for venting the lower adjusting means upon reaching a higher loading pressure (F02, F'"'"'02) and closing both control valves upon reaching predetermined upper final loading pressure (F1, F'"'"'1); and (e) a travel indicator operatively coupled to the tool, the travel indicator detecting both the prolongation of the travel of the tool until the tool touches down onto the workpieces, the distances of the clock pulses changing in dependence upon the prolongation of the travel of the tool, and also the response of an interception switch, said switch adapted to be activated by the tool to transmit a signal to the program control for the purpose of decreasing the tool speed when the tool has approached the workpiece to a predetermined extent. - View Dependent Claims (2, 3, 4, 5, 6, 7)
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8. A control device for processing pressure on workpiece lapping, honing and polishing machines, comprising:
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(a) a tool for effecting the workpiece; (b) a motor drive having a spindle rotatably supported axially in a bearing construction member and movable in the direction of the axis of the spindle for driving the attached tool; (c) a double-acting actuation device operatively coupled to a bearing constructional member by resilient means for applying tension by said tool on the workpiece; and (d) program control means for receiving adjustment signals and for varying the tension of said tool on the workpiece by effecting said double-acting actuation device responsive to said adjustment signals. - View Dependent Claims (9, 10, 11, 12, 13)
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Specification