Rotary sheeter

• US 4,742,741 A
• Filed: 04/07/1986
• Issued: 05/10/1988
• Est. Priority Date: 04/07/1986
• Status: Expired due to Fees

• Current Assignee: The Dow Chemical Company (Dow, Inc.)
• Original Assignee: The Dow Chemical Company (Dow, Inc.)
• Inventors: Welsh, Gary C., Hallberg, Edwin A.
• Primary Examiner(s): Kazenske, E. R.
• Assistant Examiner(s): PHAN, HIEN HUY
• Application Number:
  US06/848,543
• Time in Patent Office: 764 Days
• Field of Search: 83/37, 83/305, 83/325, 83/327, 83/328, 83/337, 83/343, 83/345, 83/346, 83/347, 83/674, 83/298, 83/300
• US Class Current: 83/37
• CPC Class Codes: B26D 1/626 for thin material, e.g. for sheets, strips or the like
• CPC Class Codes: B26D 2007/2671 for cutters moving in a planetary motion on their support, e.g. so-called "Ferris Wheels"
• CPC Class Codes: B26D 7/2614 Means for mounting the cutting member
• CPC Class Codes: Y10T 83/0515 During movement of work past flying cutter
• CPC Class Codes: Y10T 83/4691 Interrelated control of tool and work-feed drives
• CPC Class Codes: Y10T 83/4696 Plural diverse flying cutters
• CPC Class Codes: Y10T 83/4711 With means to produce "mis-cut"
• CPC Class Codes: Y10T 83/4812 Compound movement of tool during tool cycle
• CPC Class Codes: Y10T 83/4836 With radial overlap of the cutting members
• CPC Class Codes: Y10T 83/9399 Cutting edge wholly parallel to axis of rotation

Abstract

A versatile, space-efficient rotary sheeter including a pair of roll assemblies synchronously driven and rotating at web speed. Each assembly carries cooperating revolving cutter rolls and backup slot rolls staggered on opposed supporting roll assemblies and being readily shiftable, through gearing, between time-controlled operative and inoperative phasing modes for conveniently converting a moving web of roll stock of sheet material into cut segments of selectable lengths. The apparatus is physically fixed in place during operation and operates without any need for an accumulation loop in the moving web. The sheeter is readily adjustable, easily maintained, and has enhanced safety features. It operates over a wide range of adjustable speeds to accommodate web stock of various compositions and thickness.

Claims

1. In a method of cutting a continuously moving web of sheet material to provide severed sheet increments of selectable lengths, the steps of

providing frame means for supporting a pair of elongate, generally cylindrical, rotatable roll assemblies lineally coextensively with one another and with fixed axes thereof parallel to each other,

adjusting spatial separation of said roll assemblies with respect to each other to define limited passageway means therebetween for accommodating a web of sheet material moving freely therethrough,

rotatably driving said roll assemblies in unison and at the same rotational velocity and each about a respective one of said fixed axes, but in opposite annular rotational modes as the web moves through the passageway means,

mounting cutter rolls and slot rolls on said roll assemblies as an annular array thereon and within an encircling, bounding marginal zone of each of said roll assemblies,

spacing said cutter rolls and said slot rolls equally and in an alternating sequence, and at equal radial distances from said axes of said assemblies,

pivotally supporting said cutter rolls and said slot rolls for planetary revolution in a ferris-wheel fashion about the fixed axes of the roll assemblies as said roll assemblies rotate, and

establishing and maintaining fixed annular orientation of said cutter rolls and said slot rolls with respect to their own axes as the roll assemblies rotate,

providing actuator means for pivotally arcuately displacing said cutter rolls and said slot rolls,

periodically selectively energizing said actuator means for pivotally shifting said cutter rolls and said slot rolls simultaneously through equal circumferential arcs to establish a functional mode of said cutter rolls and cooperating said slot rolls,

controlling sequential presentation of a knife blade of a cutter roll into an opposedly presented slot of a cooperating slot roll at opposed sides of the passageway as the web passes therethrough, severing the moving web into incremental lineal segments of selectable lengths during travel of said web through the passageway, and driving said roll assemblies at circumferential lineal speeds corresponding to a lineal speed of the web of sheet material moving through the passageway therebetween, thereby obviating any need for maintaining an accumulation loop in the moving web.

2. Apparatus for cutting a continuously moving web of sheet material to provide severed sheet increments of selectable lengths, said apparatus comprising:

a pair of elongated, generally cylindrical rotatable roll assemblies having fixed axes,

frame means for supporting said roll assemblies lineally coextensively with said fixed axes thereof parallel to each other,

said roll assemblies being spaced from each other to define limited passageway means therebetween for accommodating a web of sheet material moving freely therethrough, each of said roll assemblies including a center axle, and a sprocket wheel carried by each said axle,

drive means for rotatably driving said roll assemblies in unison and at the same rotational velocity and each about a respective one of said fixed axes, but in opposite angular rotational modes, said drive means including motor means and drive chain means coupling said motor means to said sprocket wheel for rotation thereof and of said roll assemblies in opposite annular modes,

cutter rolls and slot rolls, and means mounting said cutter rolls and said slot rolls on said roll assemblies for orbital rotation about respective axes of said roll assemblies as said roll assemblies rotate,

means coupling each said center axle of each of said roll assemblies to respective said cutter rolls and slot rolls mounted thereon for effecting simultaneous and synchronous rotation of said rolls and orbital revolution of said rolls about said center axle upon application of rotational torque to said sprocket wheel of each said roll assemblies,

said cutter rolls and said slot rolls comprising an array of equally spaced rolls disposed in an alternating cutter roll and slot roll sequence around each respective said roll assemblies within an encircling bounding marginal zone of each of said roll assemblies and at equal radial distances from respective said axes thereof,

each of said rolls including an axis spaced from and paralleling said axes of said roll assemblies, for pivotally supporting respective said cutter rolls and said slot rolls,

and means coupled to said cutter rolls and to said slot rolls for maintaining said cutter rolls and said slot rolls in planetary, ferris-wheel-like revolution about said fixed axes of said roll assemblies while maintaining fixed orientation of said cutter rolls and said slot rolls with respect to each respective axis thereof,

said cutter rolls and said slot rolls carried by a first of said pair of roll assemblies being disposed in an out-of-phase sequence with respect to cooperating cutter rolls and slot rolls carried by an opposed second of said pair of said roll assemblies with a given cutter roll of one of said roll assemblies located so as to approach proximate to and directly to oppose a cooperating slot roll of the other of said roll assemblies during ganged synchronous rotation of said roll assemblies in opposite directions about respective axes thereof,

knife blade means carried by each of said cutter rolls to extend longitudinally therealong, and means supporting said knife blade means to project in a plane paralleling said axis of respective each of said cutter rolls and radially beyond a periphery of said cutter rolls during presentation of an outwardly extending cutting edge of said knife blade means to engage a web traveling through said passageway means to convert said web into cut sheets of selectable lengths,

each of said slot rolls being formed with a slot extending longitudinally therealong and radially inwardly from a peripheral bounding circumference of said slot rolls for receiving a projecting free cutting edge of said knife blade means upon cutting engagement of said knife blade means with the web being severed.

3. The structure as set forth in claim 2 and further comprising cam means and connector means coupling said cam means to each of said cutter rolls and to each of said slot rolls carried by each of said roll assemblies for controlling annular orientation of said rolls within said roll assemblies as said roll assemblies rotate,

cam actuator means for energizing said cam means to shift said cutter rolls and said slot rolls simultaneously through equal circumferential arcs for regulating sequential presentation of said knife blade means carried by a given cutter roll of one of said roll assemblies into an opposedly presented slot of a mating one of said slot rolls carried by the other of said pair of roll assemblies at opposite sides of said passageway means for severing of the web passing therethrough.

4. The structure as set forth in claim 3 wherein said cam means and said cam actuator means include means for imparting an annular shift to said cutter rolls and to said slot rolls simultaneously and in equal degrees for establishing, selectively, an inoperative, non-coupling relationship of said rolls in which no shearing of said web occurs and an operative functional orientation of said rolls in which said web is transformed to sheets of incremental lengths which are integral multiples of 1/n of the circumference of said roll assemblies, where n is the total of the number of cutter rolls and slot rolls carried by a given one of said roll assemblies.

5. The structure as set forth in claim 4 and further comprising timing means for adjustably controlling cyclical energization of said cam actuator means and concurrent annular shifting of said cutter rolls and said slot rolls between an operative and an inoperative mode to regulate and to define lineal dimensions of incremental lengths of cut sheet severed from the web.

6. The structure as set forth in claim 4 wherein said means for imparting annular shift to said cutter rolls and to said slot rolls includes means for shifting said rolls annularly through an arc of about 45 degrees.

7. The structure as set forth in claim 3 wherein said cam means comprises means for controlling said knife blade means of said cutter rolls and said slot of said slot rolls for establishing selectable spaced incremental time intervals between functional transitory entry of said knife blade means into said slot to present said knife blade means to project in a plane extending transversely of and normal to a plane of web passing through said passageway means between said roll assemblies to sever the web into lineal segments of selectable lengths.

8. The structure as set forth in claim 3 and further comprising axle means carried by said frame means for supporting each of said roll assemblies thereon,

sprocket means carried on said axle means and fixed thereto for rotation therewith,

drive means trained on said sprocket means and drivingly connected to said cutter rolls and to said slot rolls, and

wherein said connector means coupling said cam means to each of said cutter rolls and said slot rolls comprise keyway means fastening said cam means to said axle means for effecting annular displacement of said axle means upon annular shifting of said cam means.

9. The structure as set forth in claim 3 wherein said cam actuator means comprises a piston-and-cylinder assembly including a cylinder body and piston rod means extending axially therefrom,

bolt means for anchoring one end of said body to a frame fixed with respect to said roll assemblies, and

coupling pin means for securing an outwardly extending end of said piston rod means to said cam means, and

said piston rod means constituting means for effecting displacement of said cam means upon actuation of said piston rod means.

10. The structure as set forth in claim 2 and further comprising means for feeding the web through said passageway means at a lineal speed essentially equal to a circumferential lineal speed of said roll assemblies.

11. The structure as set forth in claim 2 wherein said means coupling each said center axle of each of said roll assemblies to respective said cutter rolls and said slot rolls mounted thereon comprises, in combination, sprockets carried on each of said rolls and cooperating said sprocket wheel carried on said center axle, and

drive means coupling said sprockets of said rolls with said sprocket wheel of said axle, for application of rotational forces to said rolls through said sprocket wheel during rotation of said roll assemblies.

12. The structure as set forth in claim 11 wherein said drive means comprise a pair of chains engaging said sprockets of said rolls and said sprocket wheel of said center axle,

said drive means being operative in each of said roll assemblies,

each one of said pair of chains being operatively connected to a different one of said roll assemblies and each one of said pair of chains being coupled to cooperating said sprocket wheel on said center axle.

13. The structure as set forth in claim 12 wherein said sprocket wheel on said center axle includes a pair of coaxial drive-means-engaging wheels, and wherein said center axle comprises shaft means supporting said pair of wheels for rotative displacement therewith.

14. The structure as set forth in claim 13 and further comprising key means for locking said center axle against rotation as said roll assemblies revolve.

15. The structure as set forth in claim 2 and further comprising intercoupling means for establishing and maintaining said slot rolls and said cutter rolls in a predetermined orientational mode for planetary revolution in a ferris-wheel fashion about said fixed axes of said roll assemblies during rotation thereof.

16. The structure as set forth in claim 15 wherein said intercoupling means include first sprocket means carried by said roll assemblies at said fixed axes thereof and second sprocket means carried by said cutter rolls and said slot rolls at respective axes thereof, and chain means trained over said first and said second sprocket means and mechanically interconnecting said roll assemblies with said cutter rolls and with said slot rolls for synchronous ganged pivotal displacement.

17. The structure as set forth in claim 2 and further comprising lever means and connector means coupling said lever means to each of said cutter rolls and to each of said slot rolls carried by each of said roll assemblies for controlling annular orientation of said rolls within said roll assemblies as said roll assemblies rotate.

18. The structure as set forth in claim 17 and further comprising means for supporting said lever means for pivotal movement for effecting shifting of said cutter rolls and said slot rolls simultaneously through equal circumferential arcs for regulating sequential presentation of said knife blade means carried by a given cutter roll of one of said roll assemblies into an opposedly presented slot of a mating one of said slot rolls carried by the other of said pair of roll assemblies at opposite sides of said passageway means for severing of the web passing therethrough.

20. The structure as set forth in claim 9 wherein each of said roll assemblies includes a center axle, and a sprocket wheel carried by each said axle, and wherein said drive means includes motor means and drive chain means coupling said motor means to said sprocket wheel for rotation thereof and of said roll assemblies in opposite annular modes.

21. The structure as set forth in claim 20 and further comprising means coupling each said center axle of each of said roll assemblies to respective said cutter rolls and slot rolls mounted thereon for effecting simultaneous and synchronous rotation of said rolls and orbital revolution of said rolls about said center axle upon application of rotational torque to said sprocket wheel of each said roll assemblies.

19. Apparatus for cutting a continuously moving web of sheet material to provide severed sheet increments of selectable lengths, said apparatus comprising:

a pair of elongated, generally cylindrical rotatable roll assemblies having fixed axes,

frame means for supporting said roll assemblies lineally coextensively with said fixed axes thereof parallel to each other,

said roll assemblies being spaced from each other to define limited passageway means therebetween for accommodating a web of sheet material moving freely therethrough,

drive means for rotatably driving said roll assemblies in unison and at the same rotational velocity and each about a respective one of said fixed axes, but in opposite angular rotational modes,

cutter rolls and slot rolls, and means mounting said cutter rolls and said slot rolls on said roll assemblies for orbital rotation about respective axes of said roll assemblies as said roll assemblies rotate,

said cutter rolls and said slot rolls comprising an array of equally spaced rolls disposed in an alternating cutter roll and slot roll sequence around each respective said roll assemblies within an encircling bounding marginal zone of each of said roll assemblies and at equal radial distances from respective said axes thereof,

each of said rolls including an axis spaced from and paralleling said axes of said roll assemblies, for pivotally supporting respective said cutter rolls and said slot rolls,

and means coupled to said cutter rolls and to said slot rolls for maintaining said cutter rolls and said slot rolls in planetary, ferris-wheel-like revolution about said fixed axes of said roll assemblies while maintaining fixed orientation of said cutter rolls and said slot rolls with respect to each respective axis thereof,

said cutter rolls and said slot rolls carried by a first of said pair of roll assemblies being disposed in an out-of-phase sequence with respect to cooperating cutter rolls and slot rolls carried by an opposed second of said pair of said roll assemblies with a given cutter roll of one of said roll assemblies located so as to approach proximate to and directly to oppose a cooperating slot roll of the other of said roll assemblies during ganged synchronous rotation of said roll assemblies in opposite directions about respective axes thereof,

knife blade means carried by each of said cutter rolls to extend longitudinally therealong, and means supporting said knife blade means to project in a plane paralleling said axis of respective each of said cutter rolls and radially beyond a periphery of said cutter rolls during presentation of an outwardly extending cutting edge of said knife blade means to engage a web travelling through said passageway means to convert said web into cut sheets of selectable lengths,

each of said slot rolls being formed with a slot extending longitudinally therealong and radially inwardly from a peripheral bounding circumference of said slot rolls for receiving a projecting free cutting edge of said knife blade means upon cutting engagement of said knife blade means with the web being severed.

22. In apparatus for cutting a continuously moving web of sheet material to provide severed sheet increments of selectable lengths, said apparatus including

a pair of elongate, generally cylindrical rotatable roll assemblies, each of said roll assemblies including a center axle, and a sprocket wheel carried by each said axle,

frame means for supporting said roll assemblies lineally coextensively with said fixed axes thereof parallel to each other,

said roll assemblies being spaced from each other to define a limited passagway therebetween for accommodating a web of sheet material moving freely therethrough,

drive means, including motor means and drive chain means coupling said motor means to said sprocket wheel for rotatably driving said roll assemblies in unison and at the same rotational velocity and each about a respective one of said fixed axes, but in opposite annular rotational directions,

cutter rolls and slot rolls, and means mounting said cutter rolls and said slot rolls on said roll assemblies,

means coupling each said center axle of each of said roll assemblies to respective said cutter rolls and slot rolls mounted thereon for effecting simultaneous and synchronous rotation of said rolls and orbital revolution of said rolls about said center axle upon application of rotational torque to said sprocket wheel of each said roll assemblies,

and means for supporting said cutter rolls and said slot rolls for planetary revolution in a ferris-wheel fashion about said center axle of respective each said roll assemblies, and including means for establishing and maintaining, during rotation of said roll assemblies, a fixed annular orientation of said cutter rolls and said slot rolls with respect to their own axes,

displacement means for effecting incremental annular shifting of said cutter rolls and said slot rolls about respective axes thereof,

said displacement means being operable to establish selectively a stand-by mode and an operative mode of said cutter rolls and said slot rolls during movement of a web of sheet material through said passageway.

23. The apparatus as set forth in claim 22 wherein said drive means for driving said roll assemblies includes means for driving said roll assemblies at a circumferential lineal speed corresponding to a lineal speed of a web of sheet material moving through said passageway between said roll assemblies, thereby obviating any need for maintaining an accumulation loop in the moving web.