Method and an apparatus for marking faults on rapidly moving material webs

• US 4,746,020 A
• Filed: 07/24/1986
• Issued: 05/24/1988
• Est. Priority Date: 07/12/1983
• Status: Expired due to Term

• Current Assignee: Isra Vision Systems AG (Atlas Copco AB)
• Original Assignee: Erwin SICK GmbH Optik-Elektronik
• Inventors: Schenk, Christoph
• Primary Examiner(s): Reeves, Robert R.
• Assistant Examiner(s): Wacyra, Edward M.
• Application Number:
  US06/890,796
• Time in Patent Office: 670 Days
• Field of Search: 209/3.1-3.3, 209/559, 209/562-566, 209/576, 209/577, 209/578, 209/579, 209/587, 83/27, 83/72, 83/80, 83/89, 83/106, 83/360, 83/362, 83/365, 118/665, 118/669, 118/670, 118/675, 250/562, 250/563, 356/429-431, 356/238, 364/475, 364/507, 377/17, 377/18, 377/20, 377/39, 377/54
• US Class Current: 209/3.3
• CPC Class Codes: G01N 21/8851 Scan or image signal processing specially adapted therefor, e.g. for scan signal adjustment, for detecting different kinds of defects, for compensating for structures, markings, edges G01N21/8806 and G01N21/93 - G01N21/95692 take precedence; optical measurement of dimensions G01B11/00; optical scanning G02B26/10; image transformation G06T3/00; computerised image enhancement G06T5/00; image processing per se for flaw detection G06T7/0002
• CPC Class Codes: G01N 21/89 in moving material, e.g. running paper or textiles G01N21/90, G01N21/91, G01N21/94 take precedence
• CPC Class Codes: G01N 21/894 Pinholes
• CPC Class Codes: Y10T 83/528 To delay response to work-senser

Abstract

In a method of marking faults on rapidly moving material webs the material web is moved past a fault detection scanning device, which cyclically scans the web transverse to its longitudinal direction, and past a marking device at a defined distance therefrom. Signals coming from the fault detection scanning device (16) are analyzed one after the other to determine whether they are fault signals or structure signals. The fault signals which are detected are stored with their web coordinates. Checks are made at short time intervals as to whether a fault signal is present in the store (11) which corresponds to the longitudinal coordinate which is just moving past the marking device (13). A marking is effected if a fault signal is present at the corresponding web coordinates (FIG. 1).

Claims

1. An apparatus for marking faults on rapidly moving material web, or for sorting out faulty pieces of material, the apparatus comprising:

a fault detection scanning device for cyclically scanning a web transverse to its longitudinal direction to detect potential faults and generate potential fault signals;

a memory for storing fault signals and corresponding web coordinates;

a marking or sorting device provided at a defined distance from the fault detection scanning device for making an appropriate mark on the web, or for sorting out an appropriate part of the web;

a fault signal analyzer means connected to the fault detection scanning device for storing the potential fault signals, and for examining the potential fault signals independently of the speed of the web, to establish whether the potential fault signals are true fault signals or structure signals, and for then delivering the true fault signals which are found and the corresponding web coordinates to the fault signal memory, which stores the true fault signals and corresponding web coordinates, likewise independently of the speed of advance of the web;

a comparator connected to the fault signal memory; and

a longitudinal coordinate counter connected to the comparator;

said comparator being operative for checking at short time intervals whether a true fault signal is present in the fault signal memory corresponding to each longitudinal coordinate, which said comparator receives from the longitudinal coordinate counter at the moment the part of the web having the corresponding longitudinal coordinate moves past the marking or sorting device and for transmitting marking or sorting signal to the marking or sorting device when a true fault signal corresponding to the longitudinal coordinate received from the longitudinal coordinate counter is present in the fault signal memory, said marking or sorting device being operatively connected to said comparator for making an appropriate mark on the web, or sorting out an appropriate part of the web, in response to the marking or sorting signal from said comparator.

2. The apparatus of claim 1, wherein said fault signal analyzer means comprises means for classifying the true fault signals according to the type of fault.

3. The apparatus of claim 2, comprising a marking device having a plurality of markers arranged transverse to the longitudinal direction of the web wherein the fault signal memory also stores the transverse coordinate of each fault signal and wherein signals transmitted from the comparator to the marking device also contain a transverse coordinate component.

4. The apparatus of claim 2, wherein on finding a fault signal at specific web coordinates in the memory the relevant fault signal in the memory is deleted.

5. A method for marking faults on rapidly moving material webs, or for sorting out faulty pieces of material, using a marking or sorting device, comprising the steps of:

cyclically scanning a web transverse to its longitudinal direction to about potential faults and generate potential fault signals;

storing the potential fault signals and corresponding web coordinates;

examining the stored potential fault signals, independently of the speed of the web, to establish whether the potential fault signals are true fault signals or structure signals;

storing the true fault signals and the corresponding web coordinates;

checking, at short time intervals, to determine whether there is a stored true fault signal having a longitudinal coordinate corresponding to the longitudinal coordinate of the part of the web passing the marking or sorting device;

transmitting a marking or sorting signal to the marking or sorting device upon finding a stored true fault signal having a longitudinal coordinate corresponding to the part of the web passing the marking or sorting device; and

making an appropriate mark on the web, or sorting out an appropriate part of the web, in response to the marking or sorting signal.

6. The method of claim 5 wherein the examining step includes the step of classifying the true fault signals according to the type of fault.

7. The method of claim 6 wherein the step of storing the true fault signal includes storing the transverse coordinate of each true fault signal and the transmitting step includes transmitting the transverse coordinate of each fault signal.

8. The method of claim 6 further comprising the step of deleting the stored true fault signal after the stored true fault signal is found by said checking step.