Radial keratotomy knife and system using same

• US 4,750,489 A
• Filed: 08/29/1985
• Issued: 06/14/1988
• Est. Priority Date: 08/29/1985
• Status: Expired due to Fees

• Current Assignee: Nestle SA
• Original Assignee: CooperVision Incorporated (The Cooper Cos., Inc.)
• Inventors: Dewey, David A., Curtis, Michael H., Berkman, John W.
• Primary Examiner(s): Millin, V.
• Assistant Examiner(s): Macey, H.
• Application Number:
  US06/770,528
• Time in Patent Office: 1,020 Days
• Field of Search: 128/305, 128/660, 128/314, 30/320, 30/338, 30/294, 33/172 E, 33/169 B, 351/205, 250/231 P
• US Class Current: 606/166
• CPC Class Codes: A61F 9/013 Instruments for compensation of ocular refraction A61F9/008 takes precedence; Instruments for use in cornea removal, for reshaping or performing incisions in the cornea

Abstract

A radial keratotomy knife which includes an accurate linear position transducer for digitally displaying the extension of a surgical blade beyond a footplate on the knife. A system is also disclosed for zeroing the blade position relative to the footplate. The system includes a zeroing sleeve having a reflective membrane to reflect light to a detector. The knife is inserted into the sleeve so that the footplate is in contact with the membrane within the system contained within a console. When the blade is advanced to contact the reflective membrane from within the sleeve, the reflected light pattern is altered to establish accurately a zero position of the knife blade relative to the footplate. The knife is then withdrawn from the sleeve and the blade advanced by a micrometer so that the transducer produces a signal relative to the reference level indicating the extension of the blade.

Claims

1. A knife system comprising:

a body;

a member in said body;

a footplate secured to said body, said footplate defining a reference location;

a blade having a tip, said blade being axially movable and movably secured to said body so that said tip can be extended or withdrawn relative to said reference location;

means for causing said blade to be so extended or withdrawn;

transducer means for sensing the position of said member whose position is related to the position of said tip relative to said reference location and for providing an output signal indicative thereof;

circuit means connected to said transducer means for providing said electrical signal to electronic means for displaying a value representative of the extension of said tip relative to said reference location; and

a member including means structurally adapted to receive said blade therein and reflecting means for providing a reflective surface indicative of said reference location, said member further including sensing means for sensing contact between said reference location and said reflecting means to provide a basis for determining when said tip is at said reference location.

2. The knife system as set forth in claim 1 wherein said transducer means comprises a linear position transducer.

3. The knife system as set forth in claim 2 wherein said linear position transducer is a linear variable differential transformer.

4. The knife system as set forth in claim 1 wherein said reflective surface is a reflective plastic film and said member is a tubular sleeve.

5. The knife system as set forth in claim 4 wherein said blade includes a first indexing member and said sleeve includes a second indexing location, said first indexing member and said second indexing location being structurally adapted to permit said blade to be received in said sleeve in a predetermined orientation.

6. The knife system as set forth in claim 5 wherein said sleeve includes a forward extending fin for mating with a corresponding opening in a console which houses a light source, a light detector, and a detection circuit, said fin and said opening together predetermining the orientation of said sleeve when inserted in a face of the console.

7. The knife system as set forth in claim 5 including a console housing a light source, a light detector, and a detection circuit, said console having a console opening and a console face, said sleeve including a forward extending fin for mating with said console opening, said fin and said opening together predetermining the orientation of said sleeve when inserted in said console face.

8. The knife system as set forth in claim 7 including said light source being accurately positioned relative to said reflective surface, said console including a light receiving member, and a signal circuit means connected to said detector for providing an output signal indicative of contact of said reference location with said reflective surface.

9. The knife system as set forth in claim 8 including said signal circuit means being in said console.

10. The knife system as set forth in claim 8 including said signal circuit means including a determining means for determining when said knife blade contacts said reflective surface to establish a zero level indicating that said tip is at said reference location.

11. The knife system as set forth in claim 10 including said determining means determining said contact through optical and electrical means.

12. The knife system as set forth in claim 1 including said electronic means being external to said body.

13. The knife system as set forth in claim 1 including said electronic means being external to said blade.

14. The knife system as set forth in claim 1 including a circuit means with which said sensing means cooperates.

15. The knife system as set forth in claim 1 including said member being disposable.

16. The knife system as set forth in claim 1 including said member being a structural member.

17. A sleeve for use in optical and electrical circuits for determining a reference position of a tip of a knife having a knife blade in a surgical instrument relative to a reference location defined by a footplate of the knife, said sleeve comprising:

a body defining a hollow bore therein for receiving the knife therein; and

a reflective, flexible member located at one end of said body at a position in contact with the footplate of the knife when located in said bore to establish a first optical condition capable of being sensed by optical and electrical circuits, said flexible member establishing a second optical condition capable of being sensed by the optical and electrical circuits when the tip of the knife is extended beyond the footplate and contacts said flexible member.

18. The sleeve as set forth in claim 17 further including a slot along said bore for receiving therein a mating pin on the knife, said slot and the pin together establishing the orientation of the knife within the body.

19. The sleeve as set forth in claim 18 wherein the length of said bore is substantially identical to a predetermined length of the knife on the forward end thereof so that the footplate lightly touches said reflective, flexible member from within said body.

20. The sleeve as set forth in claim 19 wherein said flexible member is a reflective plastic film.

21. The sleeve as set forth in claim 20 wherein said plastic film is biaxially oriented polyethylene terephthalate.

22. The sleeve as set forth in claim 21 further including a flange at the end of said body opposite said film, said flange defining a reference surface for determining accurately the length of insertion of the combination of the knife and said body within a measuring instrument.

23. The sleeve as set forth in claim 22 wherein said body includes an axially extending fin structurally adapted to be received in a slot, for determining the orientation of said body within said measuring instrument.

24. A surgical knife of the type comprising a body structurally adapted to be held in the hand of its user, a footplate, a blade having a tip, and micrometer means for manually advancing or withdrawing said tip relative to said footplate, the improvement comprising:

sensing means for electromagnetically sensing the position of a member accurately representative of the position of said tip relative to said footplate, and providing an electrical output signal indicative thereof;

determining means, including an optical sensor, for determining a reference position for said tip at said footplate and providing a reference signal indicative thereof;

an electrical circuit means for receiving said electrical output signal and said reference signal and providing a signal representative thereof; and

display means for receiving said position signal and for displaying a representation of the position of said tip relative to said footplate.

25. The surgical knife as set forth in claim 24 including said representation being a digital representation.

26. The surgical knife as set forth in claim 24 including a console housing said electrical circuit means, and said console and said electrical circuit means defining a measuring instrument.

27. The surgical knife as set forth in claim 26 wherein said sensing means is a transformer having a transformer primary and a transformer secondary, and said instrument includes a source of power for said transformer primary and an output taken from said transformer secondary.

28. The surgical knife as set forth in claim 27 including a cable connecting the body to said instrument.

29. The surgical knife as set forth in claim 28 including said transformer being a linear variable differential transformer.

30. The surgical knife as set forth in claim 24 wherein said circuit means includes a setting means for setting upon command said display means to zero.

31. The surgical knife as set forth in claim 30 wherein said display means is a digital display means.

32. An optical circuit for sensing a datum position for a tip of a blade of a surgical knife relative to a reference location defined by a footplate, comprising:

a source of light,

a flexible reflective member contactable with the footplate, said reflective member including establishing means for establishing a first optical condition when the tip is withdrawn from the footplate and a second optical condition when the tip is aligned with the footplate, said reflective member being adapted to receive and reflect light from said source of light,

a detector means for sensing said first optical condition upon reflection of light from said reflective member when the tip is withdrawn from the footplate, and

said reflective member comprising means for establishing said second optical condition upon reflection of light from said reflective member upon contact between the tip and said reflective member, said second optical condition establishing a datum or zero position.

33. The optical circuit as set forth in claim 32 wherein said source of light comprises a laser beam adapted to be reflected by said reflective member.

34. A method of determining a dataum position for a tip of a blade of a surgical knife relative to a reference location defined by a footplate comprising the steps of:

placing a reflective member in contact with said footplate while said tip is withdrawn from said reference location;

reflecting a beam of light from said reflective member to a detector to determine a first optical condition;

advancing said tip until it contacts said reflective member to establish a second optical condition upon reflection of said beam of light from the reflective member to said detector;

detecting said first and second conditions to establish that said second optical condition indicates when said tip is at said datum position; and

distinguishing said first and second optical conditions with circuit means to provide a signal indicative thereof.

35. The method as set forth in claim 34 wherein the step of placing further comprises the step of placing said surgical knife in a zeroing device which includes said reflective member at a position for contacting said footplate while said tip is withdrawn from said reference position.

36. The method as set forth in claim 35 wherein the step of placing further includes the step of orienting said knife within said zeroing means to assure a satisfactory focus for said beam of light on said reflective member.

37. The method as set forth in claim 34 wherein the step of reflecting is characterized in that said beam of light is a laser beam.

38. The method as set forth in claim 34 wherein the step of detecting is performed using an optical detector circuit.

39. The method as set forth in claim 34 wherein the step of distinguishing further includes the step of resetting a display to zero when said tip is in said datum position.

40. A surgical knife comprising:

a body having a tip;

a member in said body;

a footplate secured to said body, and defining a reference location;

a blade axially movable and movably secured to said body so that said tip can be extended or withdrawn relative to said reference location;

means for manually causing said blade to be so extended or withdrawn;

transducer means including a core member for sensing the position of said member in said body in contact with said core member, wherein the position of said core member is related to the position of said tip relative to said reference location and providing an output signal indicative thereof; and

circuit means connected to said transducer means for providing said output signal to electronic means for displaying a value representative of the extension of said tip relative to said reference location.

41. The knife as set forth in claim 40 wherein said transducer means comprises a linear position transducer.

42. The knife as set forth in claim 41 wherein said linear position transducer is a linear variable differential transformer.

43. The surgical knife as set forth in claim 40 including said value being digitally displayed.

44. The surgical knife as set forth in claim 40 including said transducer means providing said signal to electronic means external to said body.