Low cost, protective start from coast circuit

• US 4,751,450 A
• Filed: 09/24/1986
• Issued: 06/14/1988
• Est. Priority Date: 09/24/1986
• Status: Expired due to Term

• Current Assignee: Rexnord Corporation
• Original Assignee: PT Components, Inc. (Regal Rexnord Corp.)
• Inventors: Chmiel, Steven F., Lorenz, Dennis K.
• Primary Examiner(s): Smith, Jr., David
• Application Number:
  US06/910,931
• Time in Patent Office: 629 Days
• Field of Search: 318/785, 318/786, 318/794, 318/795
• US Class Current: 318/786
• CPC Class Codes: H02P 1/44 by phase-splitting with a capacitor

Abstract

Low cost, low part content motor control circuitry is provided, including blanking interval circuitry (42, 25) for preventing immediate connection of the start capacitor (5) of a single phase AC induction motor to the AC source (4) upon energization of the motor, to protect the start capacitor (5) and the start switch (6) against an overcurrent condition if the motor is de-energized while in the running mode and then re-energized while still coasting above a given speed, and to particularly prevent burn-out of the start capacitor (5) and/or start switch (6) upon reapplication of electrical power after a momentary power outage. Differently sized capacitors (42, 24) provide an early cross-over of auxiliary winding voltage relative to main winding voltage at the input of a quad comparator chip (31-34) to disable a turn-on signal for the start switch (6). Differently sized capacitors (42, 25) at the input of the chip provide the blanking interval and continue to disable the turn-on signal until auxiliary winding voltage decreases below a threshold value corresponding to a threshold speed less than or equal to cut-out speed.

Claims

1. In a single phase AC induction motor having a main winding and an auxiliary winding both connectable to an AC power source, and having a start capacitor for providing a phase shifted field for starting torque, and having start switch means for automatically connecting and disconnecting said start capacitor to and from said AC source in starting and running modes, respectively, control circuitry for said start switch means comprising:

main voltage detector means for sensing main winding voltage;

auxiliary voltage detector means for sensing auxiliary winding voltage;

a first voltage comparator responsive to said main and auxiliary voltage detector means and comparing auxiliary winding voltage against main winding voltage and outputting a turn-off signal when auxiliary winding voltage increases to a given cut-out value relative to main winding voltage as a function of motor speed corresponding to a given cut-out speed;

a second voltage comparator responsive to said main and auxiliary voltage detector means and comparing auxiliary winding voltage against main winding voltage and outputting a turn-on signal when auxiliary winding voltage decreases to a given cut-in value relative to main winding voltage as a function of motor speed corresponding to a given cut-in speed, said given cut-in value being a stall or overload condition voltage derived from auxiliary winding voltage during running of said motor after starting, said given cut-in speed being less than said given cut-out speed;

a third voltage comparator responsive to the output of said first voltage comparator to output a turn-off signal in response to said turn-off signal from said first voltage comparator;

a fourth voltage comparator responsive to the output of said second voltage comparator and responsive to the output of said third voltage comparator, said fourth voltage comparator being responsive to said turn-off signal from said third voltage comparator to output a turn-off signal to said start switch means to disconnect said start capacitor from said AC source, said fourth voltage comparator being responsive to said turn-on signal from said second voltage comparator to output a turn-on signal to said start switch means to connect said start capacitor to said AC source;

blanking interval means disabling said turn-on signal from said fourth voltage comparator during a blanking interval immediately after energization of said motor to prevent immediate connection of said start capacitor to said AC source and protect against an overcurrent condition if said motor is de-energized while in said running mode and then re-energized while still coasting above a given speed.

2. The invention according to claim 1 wherein said last mentioned given speed is a threshold speed less than or equal to said cut-out speed, and wherein said blanking interval means provides a time delay blanking interval after energization of said motor, whether at rest or coasting, and disables said start switch means during said time delay blanking interval such that said start capacitor is disconnected from said AC source during said time delay blanking interval regardless of whether said auxiliary winding voltage is above or below a threshold value relative to main winding voltage and corresponding to said threshold speed, and such that after said time delay blanking interval said fourth comparator actuates said start switch means to connect said start capacitor to said AC source only if said auxiliary winding voltage has dropped to said threshold relative to said main winding voltage.

3. The invention according to claim 2 wherein said threshold speed is equal to said cut-in speed and wherein said threshold value is equal to said cut-in value, and comprising power supply means connected across said main winding and providing a reference voltage upon energization of said motor by said AC source, and wherein said blanking interval means comprises:

first capacitor means connected to said auxiliary voltage detector means and to a first input of said first voltage comparator and to a first input of said second voltage comparator;

second capacitor means connected to said main voltage detector means and to a second input of said second voltage comparator;

third capacitor means connected to said main voltage detector means and to a second input of said first voltage comparator;

said third capacitor means having a larger capacitance than said first capacitor means such that . auxiliary winding voltage at said first input of said first comparator rises faster relative to said main winding voltage at said second input of said first comparator, such that at energization of said motor there is a deliberate early cross-over of auxiliary winding voltage relative to main winding voltage, and auxiliary winding voltage at said first input of said first comparator is higher than a given value relative to main winding voltage at said second input of said first comparator such that said first comparator outputs a turn-off signal to said third comparator which outputs a turn-off signal to said fourth comparator;

said second capacitor means having a larger capacitance than said first capacitor means such that at the end of said blanking interval said first capacitor means discharges sufficiently such that auxiliary winding voltage at said first input of said second comparator falls below a given value relative to said main winding voltage at said second input of said second comparator if motor speed is less than said threshold speed equal to said cut-in speed, such that said second comparator outputs a turn-on signal to said fourth comparator;

and such that at the end of said blanking interval if auxiliary winding voltage stays above said threshold value corresponding to said threshold motor speed equal to said cut-in speed, said auxiliary winding voltage at said first input of said second comparator is greater than said given value relative to said main winding voltage at said second input of said second comparator and said second comparator outputs said turn-off signal to said fourth comparator.

4. The invention according to claim 3 wherein:

said third voltage comparator compress the output of said first voltage comparator against said reference voltage and outputs a turn-off signal responsive to said turn-off signal from said first voltage comparator increasing in a given polarity direction to a predetermined value relative to said reference voltage;

the output of said second voltage comparator and the output of said third voltage comparator are connected together at a common node;

said fourth voltage comparator compares the voltage at said common node against said reference voltage and outputs said turn-off signal to said start switch means when the voltage at said common node decreases in a given polarity direction to a predetermined turn-off value relative to said reference voltage, and wherein said fourth voltage comparator outputs said turn-on signal to said start switch means when the voltage at said common node increases in a given polarity direction to a predetermined turn-on value relative to said reference voltage;

the output of said fourth voltage comparator is applied to an input of said third voltage comparator which is responsive to said output of said first voltage comparator, such that said turn-on signal from said fourth voltage comparator is also applied to said third voltage comparator such that the latter outputs said turn-on signal therefrom which is applied to an input of said fourth voltage comparator which also receives said output of said second voltage comparator to ensure that said fourth voltage comparator continues to generate said turn-on signal from the output thereof, and such that said turn-off signal from said output of said fourth voltage comparator is also applied to said input of said third voltage comparator which receives said output of said first voltage comparator such that said third voltage comparator outputs said turn-off signal to said input of said fourth voltage comparator which also receives said output of said second voltage comparator and ensures that said fourth voltage comparator continues to generate said turn-off signal, to provide latching flip flop action.

5. The invention according to claim 4 wherein said second capacitor means has a capacitance about ten times larger than that of said first capacitor means.

6. The invention according to claim 5 wherein said third capacitor means has a capacitance about ten times larger than that of said first capacitor means.

7. The invention according to claim 4 wherein said motor comprises a run capacitor connected between said AC power source and said auxiliary winding, such that when starting said motor from rest said auxiliary winding voltage sensed by said auxiliary voltage detector means connected to said first capacitor means and said first input of said first voltage comparator and said first input of said second voltage comparator is applied from said AC source through said run capacitor.