Operator control system

• US 4,755,100 A
• Filed: 01/28/1987
• Issued: 07/05/1988
• Est. Priority Date: 11/12/1985
• Status: Expired due to Fees

• Current Assignee: United States Trust Company of New York (Bank of America Corp.)
• Original Assignee: Clark Equipment Company (Doosan Enerbility Company Limited)
• Inventors: Schultz, Donald L., Haddock, Louis A. Jr.
• Primary Examiner(s): Werner, Frank E.
• Application Number:
  US07/010,102
• Time in Patent Office: 524 Days
• Field of Search: 187/9 R, 414/635, 414/640, 414/667, 414/671, 414/909, 414/630, 414/4, 414/664, 414/628, 414/629, 414/631, 414/659, 414/668, 414/642, 74/471 XY, 74/471 R, 74/491, 244/480 R, 244/483 PB, 244/234, 244/237, 200/157.6 A, 137/363.2, 137/636.3, 180/333, 180/315, 212/162, 212/163, 212/164, 212/160, 212/159, 60/551
• US Class Current: 414/635
• CPC Class Codes: B66F 9/122 longitudinally movable
• CPC Class Codes: B66F 9/20 Means for actuating or controlling masts, platforms, or forks power take-off from vehicle transmissions, combined with vehicle propulsion systems B60K
• CPC Class Codes: H01H 2009/068 with switches mounted on a handlebar, e.g. for motorcycles, fork lift trucks, etc.
• CPC Class Codes: Y10T 137/87072 Rotation about either of two pivotal axes
• CPC Class Codes: Y10T 137/8708 Rotation of actuator arm about its pivot and its axis
• CPC Class Codes: Y10T 74/20012 Multiple controlled elements
• CPC Class Codes: Y10T 74/20201 Control moves in two planes

Abstract

An operating control system for a lift truck controlled from a single multi-function operator hand control which is located and designed for improved operator comfort, convenience, simplicity and to reduce operator fatigue. The sole hand control for directional and speed control and the operation of all hydraulic functions of the truck related to the handling of loads is recessed in a compartment adjacent one side of the truck and supported from a control shaft which extends forwardly, leftwardly and downwardly and along which the control handle may be pushed or pulled linearly to control all such hydraulic truck functions. The grip handle is rotatable to control direction and speed of the truck. Switch controls are located conveniently adjacent the one end of the rotatable grip handle for selecting a variety of hydraulic functions by the same movements forwardly and rearwardly of the operator control handle along the control shaft. Electrical and hydraulic systems control the various hydraulic functions and are operatively connected to the control handle for operator selection of direction and speed of the truck as well as simultaneous operation of any selected hydraulic function one at a time only.

Claims

1. In an industrial lift truck having at least ground traversing and lifting functions with an operator'"'"'s station, an operator'"'"'s control asembly comprising internal shaft means, said shaft means having a shaft with an outer supporting surface and supported from the operator'"'"'s station and an operator control slidably mounted on said shaft generally centrally thereof when in a neutral position, said operator control being operatively connected to control means to control a plurality of different truck functions, said operator control being actuatable forwardly from neutral position along said shaft means to control by said control means the operation of each of said different truck functions in a first mode and being actuatable rearwardly from neutral position along said shaft means to control by said control means the operation of each of said different truck functions in a second mode.

2. An operator control assembly as claimed in claim 1 wherein said operative connection includes a rigid control element having upwardly and outwardly extending poritons engaging said operator control to prevent rotation thereof on said shaft means and operatively connected to said control means to actuate the latter when said operator control is actuated on said shaft means.

3. An operator control assembly as claimed in claim 1 wherein said operative connection includes rigid angled connecting means between said operator control and an element of said control means which is actuatable with said operator control, said connecting means being adapted to prevent said operator control from rotating on said shaft means and adapted to actuate said element of said control means.

4. An operator control assembly as claimed in claim 3 wherein said element of said control means comprises pivotable lever means, said rigid connecting means being mounted in such a manner that it is caused to pivot in relation to said operator control during actuation thereof on said shaft means and engages a movable end of said lever means for actuating said movable end about a pivotable mounting of said lever means during actuation of said operator control.

5. An operator control assembly as claimed in claim 4 wherein said rigid connecting means comprises an angled rod means one end portion of which engages said operator control and the other end portion of which engages said lever means.

8. An operator control assembly as claimed in claim 1 wherein said shaft means is mounted on a bias to the central longitudinal axis of the lift truck.

9. An operator control assembly as claimed in claims 1 or 2 or 6 wherein said shaft means extends forwardly of the truck at a downwardly and leftwardly disposed inclination.

20. An operator control assembly as claimed in claims 1 or 6 wherein said operative connection also includes a control system which limits the operation of said different truck functions to one only at a given time during actuation of the operator control forwardly or rearwardly of said shaft means.

21. An operator control assembly as claimed in claims 1 or 6 wherein said operator control includes switch means to provide natural and easy access thereto by the operator and to provide operation in either direction of one truck function when the switch means is actuated in one direction and to provide operation in either direction of a second truck function when said switch means is actuated in the opposite direction.

22. An operator control assembly as claimed in claim 1 or 6 wherein said operator contorl includes a control handle adapted to be rotated about its own axis by the operator for controlling direction and speed of the lift truck in either direction, said operator control being adapted to be pushed forwardly by the operator along said shaft means to control said plurality of different truck functions by means of an operative connection thereof to hydraulic actuators.

23. An operator control assembly as claimed in claim 1 wherein said operator control is operatively connected to valve means which is operatively connected to a plurality of hydraulic actuators for controlling said different truck functions, which valve means is actuated variably open operator control is actuated along said shaft means in either direction away from neutral position.

24. An operator control assembly as claimed in claims 6 or 23 wherein said operative connection to control said different functions includes electrical control means interconnected in such a manner that only one of said truck functions is operable at any given time and all of said truck functions may be operated in any selected sequence by the operator of said operator control on said shaft means.

25. An operator control assembly as claimed in claims 6 or 23 wherein said lift truck includes an upright having means for extending and retracting load support means connected thereto, an hydraulic actuator for extending and retracting said load extension means, said operator control being adapted to control said latter actuator in either direction during displacement thereof in one or another direction along said shaft means, said operator control being operatively connected to said latter actuator by electric and hydraulic system means.

26. An operator control assembly as claimed in claim 25 wherein a side shift cylinder actuator is mounted to side shift said load support means relative to said load extension means to the right or to the left, said side shift actuator being operatively connected to said operator control by said electrical and hydraulic system means.

27. An operator control assembly as claimed in claim 23 wherein said hydraulic actuators include hydraulic system lift and tilt actuator cylinders, and lift selector valve means operatively connected to said lift and tilt cylinders and to each other, and wherein lift truck includes an upright, load support means connected to said upright for elevation relative thereto by pantograph means adapted to extend and retract said load support means, reach cylinder means connected to extend and retract said pantograph means, selector valve means operative to extend and retract said reach cylinder means, and cooperating electrical and hydraulic system means controlled by said operator control and functioning in such a manner that said lift cylinder, tilt cylinder and reach cylinder are operative one at a time and in any sequence by displacement of said operator control in either direction along said shaft means.

28. An operator control assembly as claimed in claim 21 wherein displacement of the operator control forwardly on said shaft means with said switch means unactuated effects a lowering funciton while rearward displacement thereof effects a lifting function, forward displacement of said operator control with operation of said switch means in one direction effecting a forward tilt function while rearward displacement thereof effects a rearward tilt function.

29. An operator control assembly as claimed in claim 28 wherein forward displacement of said operator control with said switch means operated in the other direction effects a reach function while displacement of the operator control in the opposite direction effects a retract function.

30. An operator control assembly as claimed in claim 28 wherein the velocity with which each said function is executed is proportional to the displacement of said operator control on said shaft means in either direction from a neutral position.

31. An operator control assembly as claimed in claim 28 wherein an electrical control system includes electrical interlocks limiting the operation of said different truck functions to one at a time.

32. An operator control assembly as claimed in claim 31 wherein a hydraulic system controls the operation of said plurality of different functions and is operatively connected to said electric control system in a manner such that valve means controlling the operation of each of said different functions cooperate together to limit said one-at-a-time function operation.

33. An operator control assembly as claimed in claim 32 wherein said operator control is operatively connected to said hydraulic system by a single spool valve means which is displaced as a function of the displacement in either direction of the operator control along said shaft means for controlling the direction and velocity of each of said different functions in cooperation with said hydraulic system valve means.

34. An operator control assembly as claimed in claims 1 or 6 wherein said operator control functions through a single valve means to direct pressure fluid to one or another of a plurality of hydraulic valve means and actuators for selectively controlling said different truck functions.

6. An industrial lift truck having at least ground traversing and lifting functions with an operator'"'"'s station, an operator'"'"'s control assembly comprising shaft means supported from the operator'"'"'s station and an operator control slidably mounted on said shaft means for actuation in either direction along said shaft means, said operator control being operatively connected to valve means for controlling a plurality of different hydraulic truck functins, said operative connection including pivotable lever means supported from the operator'"'"'s station connected to said valve means and rigid angled means connecting said operator control and said lever means such that actuation of said operator control in either direction along said shaft means actuates said angled connecting means to pivot in relation to the operator control which causes said lever means to pivot and actuate said valve means.

7. A industrial lift truck as claimed in claim 6 wherein said operator control and said lever means extend generally transversely of and in the same direction from said shaft means.

10. An operator control assembly as claimed in claim 6 wherein said operator control includes a plurality of bearing means secured one to another and mounted for movement as a unit on said shaft means.

11. An operator control assembly as claimed in claim 10 wherein one of said bearing means is mounted for sliding movement on said shaft means.

12. An operator control assembly as claimed in claim 11 wherein a second of said bearing menas is secured in substantially perpendicular relation to said one bearing means.

13. An operator control assembly as claimed in claim 12 wherein said second bearing means supports the vertical leg of said angled rod element.

14. An operator control assembly as claimed in claim 12 wherein a third of said bearing menas is secured to one of said other bearing means for supporting an operator control handle of said operator control.

15. An operator control assembly as claimed in claim 12 wherein said lever means is mounted to pivot on an axis which is substantially parallel to the axis of said second bearing means.

16. An operator control assembly as claimed in claim 11 wherein a second of said bearing means is secured to said one bearing means and said lever means is mounted to pivot on an axis which is substantially parallel to the axis of said second bearing means.

17. An operator control assembly as claimed in claim 16 wherein one leg of said angled connecting means is mounted in said bearing means and a second leg thereof is mounted in a portion of said lever means.

18. An operator control assembly as claimed in claim 17 wherein actuation of said operator control along said shaft means actuates said angled connecting means to pivot in said second bearing means and to pivot said lever means on said parallel axis whereby to actuate said valve means.

19. An operator contorl assembly as claimed in claim 6 wherein said connecting means is a right angled connecting rod.