Battery charging and cycling devices

• US 4,755,733 A
• Filed: 02/03/1987
• Issued: 07/05/1988
• Est. Priority Date: 02/03/1987
• Status: Expired due to Fees

• Current Assignee: Irsst Institut de Recherche EN Sante et EN Securite Du Travail Du Quebec
• Original Assignee: Irsst Institut de Recherche EN Sante et EN Securite Du Travail Du Quebec
• Inventors: Laliberte, Lambert
• Primary Examiner(s): Salce, Patrick R.
• Assistant Examiner(s): NOT, DEFINED
• Application Number:
  US07/010,784
• Time in Patent Office: 518 Days
• Field of Search: 320/6, 320/14, 320/15, 320/17, 320/23, 320/38, 320/48, 320/2
• US Class Current: 320/125
• CPC Class Codes: H02J 7/0025 Sequential battery discharge in systems with a plurality of batteries
• CPC Class Codes: H02J 7/0069 Charging or discharging for charge maintenance, battery initiation or rejuvenation
• CPC Class Codes: Y10S 320/19 Charger status, e.g. voltmeter
• CPC Class Codes: Y10S 320/22 Line impedance, e.g. resistor

Abstract

A cycling device for conditioning battery cells of different types. A selor allows an operator to select the type of the cells to be conditioned. The amplitudes of trickle, discharge and charging currents are automatically selected in response to an output signal from the cell type selector. A control circuit determines the sequence of occurence of the trickle, discharge and charging currents and produces discharge and charge logic conditions, which control circuit includes a timer which delivers a clock signal and which interrupts the charging current after the same has been supplied to the battery cells during a predetermined period of time. Proper discharge operation of the cycling device is indicated only when both the discharge logic conditions are present and the discharge current is detected, while proper charge operation is indicated only when, simultaneously, the charge logic conditions are present, the charging current is detected, and the clock signal is produced by the timer. A detector indicates opening of the circuit through which flow the trickle, discharge and charging currents. The battery cells are so conditioned that at least some of the problems associated with their general use with lack of care, for example crystal growth, lost of internal contact with the sintered plates, etc. are cancelled. The original characteristics of the cycling device can also be applied to a battery cell charger.

Claims

1. A battery cell charging device comprising:

means for connecting battery cells of different types to said charging device;

means for generating charging currents of different amplitudes, each charging current amplitude being suitable to charge one type of battery cell; and

means for selecting the type of at least one battery cell of one type to be charged, said at least one battery cell being connected to the charging device through the connecting means, and said cell type selecting means comprising means for producing an output signal indicative of the selected type of battery cell;

said charging current generating means comprising means for automatically selecting, in response to said indicative output signal, one of the charging currents having the amplitude suitable to charge the selected type of battery cell, and means for supplying said selected charging current to said at least one battery cell in order to charge the latter; and

said charging current supplying means comprising an adjustable constant current source with feedback, including (a) a first PNP transistor having a base, a collector, and an emitter connected to a voltage source through a first resistor, (b) a second PNP transistor having an emitter connected to the base of the first transistor, a collector connected to the collector of the first transistor, and a base, and (c) a comparator having an output connected to the base of the second transistor through a second resistor, an inverting input connected to the emitter of the first transistor through a third resistor, and a non-inverting input to which a control signal is applied.

2. A battery cell charging device according to claim 1, further comprising timing means for interrupting the selected charging current after the latter current has been supplied to said at least one battery cell during a predetermined period of time, the amplitude of the selected charging current and the predetermined period of time being so adjusted that said at least one battery cell is fully charged at the end of said predetermined period of time.

3. A battery cell charging device according to claim 1, wherein said at least one battery cell is a plurality of serially interconnected battery cells of one type.

4. A battery cell charging device according to claim 1, wherein said cell type selecting means comprises a plurality of outputs each corresponding to one type of battery cell, said indicative output signal being delivered on the output of said cell type selecting means corresponding to said selected type of battery cell, and wherein said charging current selecting means comprises:

control voltage generating means for producing control voltages of different amplitudes; and

a plurality of electronic switches each having a control input connected to one of said outputs of the cell type selecting means, so that delivering of said indicative output signal on one of said outputs of the cell type selecting means causes closure of the electronic switch having its control input connected to the latter output to connect one of said control voltages to the non-inverting input of said comparator, which control voltage having an amplitude required to adjust the charging current to the amplitude suitable to charge the selected type of battery cell.

5. A battery cell charging device comprising:

means for connecting battery cells of different types to said charging device;

means for generating charging currents of different amplitudes, each charging current amplitude being suitable to charge one type of battery cell; and

means for selecting the type of at least one battery cell of one type to be charged, said at least one battery cell being connected to the charging device through the connecting means, and said cell type selecting means comprising means for producing an output signal indicative of the selected type of battery cell;

said charging current generating means comprising means for automatically selecting, in response to said indicative output signal, one of the charging currents having the amplitude suitable to charge the selected type of battery cell, and means for supplying said selected charging current to said at least one battery cell in order to charge the latter;

said charging current supplying means comprising an adjustable constant current source;

said cell type selecting means comprising a plurality of outputs each corresponding to one type of battery cell, said indicative output signal being delivered on the output of said cell type selecting means corresponding to the selected type of battery cell; and

said charging current selecting means comprising a plurality of controllable switches each having a control input connected to one of said outputs of the cell type selecting means, so that delivering of said indicative output signal on one of the outputs of said cell type selecting means closes the switch having its control input connected to the latter output to cause the adjustable constant current source to supply a charging current having the amplitude suitable to charge said at least one battery cell of the selected type.

6. A battery cell charging device comprising:

means for connecting battery cells of different types to said charging device;

means for generating charging currents of different amplitudes, each charging current amplitude being suitable to charge one type of battery cell; and

means for selecting the type of at least one battery cell of one type to be charged, said at least one battery cell being connected to the charging device through the connecting means, and said cell type selecting means comprising means for producing an output signal indicative of the selected type of battery cell;

said charging current generating means comprising means for automatically selecting, in response to said indicative output signal, one of the charging currents having the amplitude suitable to charge the selected type of battery cell, and means for supplying said selected charging current to said at least one battery cell in order to charge the latter; and

said battery cell connecting means comprising a plurality of connectors for receiving battery cells of different types, and means responsive to the indicative output signal from the cell type selecting means to connect to the charging device the connectors associated with the selected type of battery cell.

7. A cycling device for conditioning battery cells, comprising:

means for connecting battery cells of different types to said cycling device;

load means for causing discharge currents of different amplitudes, each discharge current amplitude being suitable to discharge one type of battery cell;

means for generating charging currents of different amplitudes, each charging current amplitude being suitable to charge one type of battery cell;

means for selecting the type of at least one battery cell of one type to be conditioned, said at least one battery cell being connected to the cycling device through the connecting means, and said cell type selecting means comprising means for producing an output signal indicative of the selected type of battery cell;

said load means comprising means for automatically selecting, in response to said indicative output signal, one of said discharge currents having the amplitude suitable to discharge the selected type of battery cell, and means for causing said at least one battery cell to supply the selected discharge current in order to discharge said at least one battery cell;

said charging current generating means comprising means for automatically selecting, in response to said indicative output signal, one of said charging currents having the amplitude suitable to charge the selected type of battery cell, and means for supplying the selected charging current to said at least one battery cell to charge the latter; and

means for controlling the load means and the charging current generating means to cause in sequence supply by said at least one battery cell of the selected discharge current, and supply of the selected charging current to said at least one battery cell; and

said cell type selecting means comprising a plurality of outputs each corresponding to one type of battery cell, said indicative output signal being supplied on the output of the cell type selecting means corresponding to the selected type of battery cell.

8. The cycling device of claim 7, further comprising:

means for generating trickle currents of different amplitudes, each trickle current amplitude being suitable to hold the charge of one type of battery cell;

said trickle current generating means comprising means for automatically selecting, in response to said indicative output signal, one of said trickle currents having the amplitude suitable to hold the charge of the selected type of battery cell, and means for supplying the selected trickle current to said at least one battery cell in order to hold the charge of the latter; and

said controlling means further comprising means for controlling the trickle current generating means so as to cause in sequence supply of the selected trickle current to said at least one battery cell, supply by said at least one battery cell of the selected discharge current, and supply of the selected charging current to said at least one battery cell.

9. The cycling device of claim 8, wherein said trickle current supplying means comprises an adjustable constant current source including a transistor having a base connected to a reference voltage through said trickle current selecting means, said trickle current selecting means comprising:

a plurality of sets connected in parallel, each including a controllable switch and a resistive element connected in series, and interposed between the base of said transistor and the reference voltage, each switch including a control input connected to one of the outputs of the cell type selecting means so that delivering of said indicative output signal on one of the outputs of the cell type selecting means causes closure of the switch having its control input connected to the latter output, a control, base current determined by the resistance of the resistive element of the set including the closed switch being supplied to the base of said transistor, the resistance of the resistive element connected in series with the closed switch being so selected that said base current has an amplitude which causes said trickle current supplying means to supply to said at least one battery cell a trickle current having the amplitude suitable to hold the charge of said at least one battery cell.

10. The cycling device of claim 7, wherein said controlling means comprises timing means for interrupting the selected charging current after the latter current has been supplied to said at least one battery cell during a predetermined period of time, the amplitude of the selected charging current and the predetermined period of time being so adjusted that said at least one battery cell is fully charged at the end of said predetermined period of time.

11. The cycling device of claim 9, wherein said cell type selecting means further comprises a push button, and means for sequentially delivering a logic signal on the outputs of said cell type selecting means in response to depressions of the push button, said logic signal constituting said signal indicative of the selected type of battery cell.

12. The cycling device of claim 7, wherein said load means comprises a set of transistors through which flow the discharge current supplied by said at least one battery cell, and wherein said discharge current selecting means comprises means for adjusting the amplitude of a control, base current supplied to said set of transistors so as to adjust the amplitude of the discharge current supplied by said at least one battery cell through said set of transistors.

13. The cycling device of claim 12, in which said base current adjusting means comprises:

a source voltage; and

a plurality of sets connected in parallel, each including a controllable switch and a resistive element connected in series, and interposed between the source voltage and said set of transistors,

each switch having a control input connected to one of said outputs of the cell type selecting means so that delivering of said indicative output signal on one of the outputs of the cell type selecting means causes closure of the switch having its control input connected to the latter output;

said source voltage supplying the control, base current to said set of transistors through the closed switch and the resistive element of the same set, the control, base current having an amplitude determined by the resistance of the resistive element connected in series with the closed switch, which resistance is adjusted so as to cause supply by said at least one battery cell of a discharge current having the amplitude suitable to discharge said at least one battery cell.

14. The cycling device of claim 7, wherein said controlling means comprises:

a push button;

means for controlling said load means so as to cause supply by said at least one battery cell of the selected discharge current in response to depression of said push button;

means for measuring the voltage across said at least one battery cell; and

means for controlling said load means so as to interrupt the selected discharge current when said voltage across said at least one battery cell has reduced to a predetermined lower amplitude; and

means for controlling said charging current generating means so as to cause supply of the selected charging current to said at least one battery cell when the voltage across said at least one battery cell has reduced to the predetermined lower amplitude.

15. A cycling device for conditioning battery cells, comprising:

means for connecting battery cells of different types to said cycling device;

load means for causing discharge currents of different amplitudes, each discharge current amplitude being suitable to discharge one type of battery cell;

means for generating charging currents of different amplitudes, each charging current amplitude being suitable to charge one type of battery cell;

means for selecting the type of at least one battery cell of one type to be conditioned, said at least one battery cell being connnected to the cycling device through the connecting means, and said cell type selecting means comprising means for producing an output signal indicative of the selected type of battery cell;

said load means comprising means for automatically selecting, in response to said indicative output signal, one of said discharge currents having the amplitude suitable to discharge the selected type of battery cell, and means for causing said at least one battery cell to supply the selected discharge current in order to discharge said at least one battery cell;

said charging current generating means comprising means for automatically selecting, in response to said indicative ouput signal, one of said charging currents having the amplitude suitable to charge the selected type of battery cell, and means for supplying the selected charging current to said at least one battery cell to charge the latter;

means for controlling the load means and the charging current generating means to cause in sequence supply by said at least one battery cell of the selected discharge current, and supply of the selected charging current to said at least one battery cell;

said battery cell connecting means comprising a plurality of connectors for receiving battery cells of different types, and means responsive to the indicative output signal from the cell type selecting means for connecting to the cycling device the connectors associated with the selected type of battery cell.

16. A battery cell charging device, comprising:

means for connecting at least one battery cell to the charging device;

means for supplying a charging current to said at least one battery cell in order to charge the latter;

timing means for interrupting the charging current after said current has been supplied to said at least one battery cell during a predetermined period of time, said timing means including means for producing a first output signal indicating operation thereof;

means for detecting the charging current, which detecting means comprising means for producing a second output signal upon detection of said charging current; and

means for indicating proper battery cell charging operation of the charging device only in response to both said first and second output signals, so that proper battery cell charging operation is indicated only when said timing means are operating and said charging current is detected;

said indicating means comprising means for producing a supply voltage in response to said second output signal, and a light-emitting diode supplied by said supply voltage through a switching element provided with a control input, and said first output signal being a clock signal applied to the control input of the switching element to alternatively close and open said switching element, so that the light-emitting-diode flashes when both the charge current is detected and said clock signal is produced.

17. The battery cell charging device according to claim 16, in which said charging current detecting means comprises a resistive element having two terminals and through which the charging current flows so that a voltage drop proportional to the charging current is generated across the resistive element, and in which said supply voltage producing means comprises a comparator having two inputs respectively connected to the two terminals of the resistive element, and an output on which a high logic level signal is produced in response to the voltage drop generated across the resistive element, which high logic level signal constitutes said supply voltage.

18. A cycling device for conditioning at least one battery cell, comprising:

means for connecting said at least one battery cell to the cycling device;

means for supplying a trickle current to said at least one battery cell in order to hold the charge of the latter;

load means for causing said at least one battery cell to supply a discharge current so as to discharge said at least one battery cell;

means for supplying a charging current to said at least one battery cell in order to charge the latter;

means for controlling said trickle current supplying means, said load means and said charging current supplying means to cause in sequence supply of the trickle current to said at least one battery cell, supply by said at least one battery cell of the discharge current and supply of the charging current to said at least one cell, said controlling means comprising means for producing discharge logic conditions to cause supply by said at least one battery cell of the discharge current, means for producing charge logic conditions to cause supply of the charging current to said at least one battery cell, and timing means for interrupting the charging current after the said charging current has been supplied to said at least one battery cell during a predetermined period of time, said timing means including means for producing a first output, clock signal indicating operation thereof;

means for detecting said trickle current and for producing a second output signal upon detection of said trickle current;

means for detecting the discharge current, and for producing a third output signal upon detection of said discharge current;

means for detecting the charging current and for producing a fourth output, supply signal upon detection of said charging current;

said trickle, discharge and charging current detecting means comprising (a) a resistive element having two terminals and through which the trickle, discharge and charging currents flow so that a voltage drop proportional to the trickle, discharge or charging current is generated across the resistive element, and (b) a comparator having two inputs respectively connected to the two terminals of the resistive element, and an output for delivering said second, third and fourth output signals in response to the voltage drop across the resistive element which is applied between the two inputs of said comparator;

means for indicating supply of said trickle current to said at least one battery cell in response to said second output signal;

means for indicating proper battery cell discharge operation of the cycling device only when both said third output signal and said discharge logic conditions are produced; and

means for indicating proper battery cell charge operation of the cycling device only when, simultaneously, said first output, clock signal, said fourth output signal, and said charge logic conditions are produced, said battery cell charge operation indicating means comprising a light-emitting diode supplied by said fourth output, supply voltage through a switching element provided with a control input, and said first output, clock signal being applied to the control input of the switching element to alternatively close and open said switching element, so that the light-emitting-diode flashes.

19. A battery cell charging device comprising:

means for connecting at least one battery cell to the charging device;

means for supplying a charging current to said at least one battery cell through a charge circuit in order to charge said at least one battery cell;

means for detecting opening of said charge circuit which detecting means comprising (a) a resistor having a first terminal connected to a point of said charge circuit and a second terminal connected to a voltage source, and (b) a comparator having a first input connected to said point of the charge circuit, a second input on which is applied a reference voltage, and an output for delivering an output signal upon opening of said charge circuit; and

an indicator responsive to the output signal from the comparator to indicate opening of the charge circuit.

20. A cycling device for conditioning at least one battery cell, comprising:

means for connecting said at least one battery cell to said cycling device;

means for causing in sequence supply through an electric circuit of a discharge current by said at least one battery cell in order to discharge the same, and supply through the said electric circuit of a charging current to said at least one battery cell in order to charge the latter;

means for detecting opening of said electric circuit, said detecting means comprising (a) a resistor having a first terminal connected to a point of said electric circuit and a second terminal connected to a voltage source, and (b) a comparator having a first input connected to said point of the electric circuit, a second input to which is applied a reference voltage, and an output for delivering an output signal upon opening of the said circuit; and

an indicator responsive to the output signal from said comparator to indicate opening of the electric circuit.

21. A cycling device for conditioning at least one battery cell, comprising:

means for connecting said at least one battery cell to said cycling device;

means for causing in sequence supply through an electric circuit of a trickle current to said at least one battery cell in order to hold the charge of the latter, supply through the electric circuit of a discharge current by said at least one battery cell in order to discharge the same, and supply through the said electric circuit of a charging current to said at least one battery cell in order to charge the latter;

means for detecting opening of said electric circuit, said detecting means comprising (a) a resistor having a first terminal connected to a point of said electric circuit and a second terminal connected to a voltage source, and (b) a comparator having a first input connected to said point of the electric circuit, a second input to which is applied a reference voltage, and an output for delivering an output signal upon opening of the said circuit; and

an indicator responsive to the output signal from said comparator to indicate opening of the electric circuit.

22. A cycling device for conditioning battery cells, comprising:

means for connecting battery cells of different types to said cycling device;

means for generating trickle currents of different amplitudes, each trickle current amplitude being suitable to hold the charge of one type of battery cell;

load means for causing discharge currents of different amplitudes, each discharge current amplitude being suitable to discharge one type of battery cell;

means for generating charging currents of different amplitudes, each charging current amplitude being suitable to charge one type of battery cell;

means for selecting the type of at least one battery cell of one type to be conditioned, said at least one battery cell being connected to the cycling device through the connecting means, and said cell type selecting means comprising means for producing an output signal indicative of the selected type of battery cell;

said trickle current generating means comprising means for automatically selecting, in response to said indicative output signal, one of said trickle currents having the amplitude suitable to hold the charge of the selected type of battery cell, and means for supplying the selected trickle current to said at least one battery cell in order to hold the charge of the latter;

said load means comprising means for automatically selecting, in response to said indicative output signal, one of said discharge currents having the amplitude suitable to discharge the selected type of battery cell, and means for causing said at least one battery cell to supply the selected discharge current in order to discharge said at least one battery cell;

said charging current generating means comprising means for automatically selecting, in response to said indicative output signal, one of said charging currents having the amplitude suitable to charge the selected type of battery cell, and means for supplying the selected charging current to said at least one battery cell to charge the latter; and

means for controlling the trickle current generating means, the load means and the charging current generating means so as to cause in sequence supply of the selected trickle current to said at least one battery cell, supply by said at least one battery cell of the selected discharge current, and supply of the selected charging current to said at least one battery cell, said controlling means comprising means for producing trickle mode logic conditions and for permitting selection of the type of battery cell through the cell type selecting means only when said trickle mode logic conditions are produced.