Instruments for shaping distal femoral and proximal tibial surfaces

• US 4,759,350 A
• Filed: 10/17/1986
• Issued: 07/26/1988
• Est. Priority Date: 10/17/1986
• Status: Expired due to Term

• Current Assignee: Zimmer Technology Incorporated (Zimmer Biomet Holdings, Inc.)
• Original Assignee: Harold K. Dunn, Kim C. Bertin
• Inventors: Bertin, Kim C., Dunn, Harold K.
• Primary Examiner(s): NOT, DEFINED
• Assistant Examiner(s): Colosimo, Mark
• Application Number:
  US06/919,971
• Time in Patent Office: 648 Days
• Field of Search: 128/92 VW, 128/92 V, 128/92 VY, 623/39
• US Class Current: 606/82
• CPC Class Codes: A61B 17/154 for preparing bone for knee prosthesis
• CPC Class Codes: A61B 17/155 Cutting femur
• CPC Class Codes: A61B 17/157 Cutting tibia
• CPC Class Codes: A61B 17/158 Cutting patella
• CPC Class Codes: A61B 17/2812 with a single pivotal connection A61B17/29 takes precedence

Abstract

The present invention provides a system of instruments for shaping the distal femur and proximal tibia surfaces to receive components of a knee prosthesis for knee replacement surgery. The system references the femur intramedullary channel with a femoral alignment guide to prepare the distal femur that, in turn, is a reference for several cutting guides for sequential attachment to the femoral alignment guide and prepared bone surfaces whereby the prepared distal femur is prepared to a flat surface that is perpendicular to the patient'"'"'s mechanical axis with bone surfaces adjacent thereto sectioned to surfaces that are at right angles to that distal femur surface with chamfers therebetween to receive the femur component of a knee prosthesis. A tibial cutting guide is provided for preparing the proximal tibia that consists of a sleeve, with a tube telescoped therein, the ends thereof including pin arrangements for connecting them into the tibia, between the ankle and near the proximal tibia, an open tube end of the tibial cutting guide to receive a rod telescoped therein that mounts a cutting guide platform and includes a screw arrangement for releasably maintaining the rod and tube together. The cutting guide platform includes a body with a saw guide slot formed therethrough to receive a saw blade to cut across the proximal tibia to form a surface for accommodating a tibial component of the knee prosthesis, the cutting guide platform body further including an arrangement for securing it to the tibia, slightly below the proximal tibia, and a tibial resection guide for setting a depth of cut across the proximal tibia.

Claims

1. A system of instruments for shaping the distal femur and proximal tibia surfaces for knee replacement surgery comprising, for preparing the distal femur:

a femoral alignment guide having a body for attachment across the distal femur, which body includes means for mounting other instruments thereto and an intramedullary rod means that extends therefrom for insertion into a hole drilled in the distal femur to intersect the femur intramedullary channel for referencing said femoral alignment guide positioning to said intramedullary channel;

an anterior femoral cutting guide means for attachment to said femoral alignment guide that includes a saw blade guide means for guiding travel of a saw blade operated to cut across the anterior femoral condyles in a plane that is parallel to the patient'"'"'s intramedullary channel;

a distal femoral cutting guide that includes, a body with means for securing it to said femoral alignment guide at an angle from a right angle therebetween such that a saw blade guide means formed through said body will be at a right angle to the patient'"'"'s mechanical axis that includes a pivot pin means that extends from the body of said distal femoral cutting guide for fitting in a pivot hole formed in the femoral alignment guide and a plurality of hole means formed in a side of the body of said femoral alignment guide, each said hole means angled from the vertical, progressively from larger to smaller or smaller to larger, and straight pin means for fitting through a selected hole means and for securing in an appropriate recess in said femoral alignment guide body;

means for securing said body of said distal femoral cutting guide to the distal femur surface that is provided by removal of said anterior condyles, and means for shaping to square the anterior and posterior condyles to the plane of the distal femur after the end thereof has been resectioned to a plane that is at a right angle to the patient'"'"'s mechanical axis; and

, for preparing the proximal tibia;

a tibial cutting guide consisting of, a sleeve that is open on one end to receive a tube telescoped therein and includes a spike means on the other end thereof for securing that sleeve end into the tibia at the ankle;

means for connecting said tube end that is opposite to said telescoped coupling into the tibia near the proximal tibia;

means for releasably maintaining the positioning of said sleeve relative to said tube;

rod means mounting a cutting platform means on one end that is telescoped into said tube at its opposite end;

means for releasably maintaining the positioning of said rod means relative to said tube; and

said cutting platform means consists of a body that includes a saw guide for aligning a saw blade to the proximal tibia end so as to cut across that bone to provide a flat surface thereacross.

2. A system of instruments as recited in claim 1, wherein the femoral alignment guide body includes a flat undersurface for engaging the distal femur wherefrom the intramedullary rod extends at a right angle, and a central lateral slot formed thereacross for accommodating a shoe means of the anterior femoral cutting guide fitted therein as the releasable mounting;

and hole means for receiving pin means fitted therethrough and into the distal femur.

3. A system of instruments as recited in claim 1, wherein the mounting means for securing the distal femoral cutting guide to the femoral alignment guide consists of a pivot pin means that extends from the body of said distal femoral cutting guide for fitting in a pivot hole formed in the femoral alignment guide and a plurality of hole means formed in said body, each said hole means angled from the vertical, progressively from larger to smaller or smaller to larger, and straight pin means for fitting through a selected hole means and for securing in an appropriate recess in said femoral alignment guide body.

4. A system of instruments as recited in claim 3, wherein the hole means in the femoral alignment guide body for receiving the straight pin means turned therein is a slot that is in registry with each said hole means to receive and couple to said straight pin means turned therein.

5. A system of instruments as recited in claim 4, wherein the plurality of hole means consist of five (5) individual holes formed through the distal femoral cutting guide body that are on line with one another, each said hole means numbered individually from three (3) to eight (8), with each said number identifying the angle the particular hole means is offset from a right angle to the undersurface of said distal femoral cutting guide.

6. A system of instruments as recited in claim 4, wherein the straight pin means includes a threaded end for turning in the slot in the femoral alignment guide, which slot includes ridge means formed therein that said threaded straight pin means threaded end is turned over.

7. A system of instruments as recited in claim 1, wherein the anterior femoral cutting guide includes a flat yoke that has co-planar spaced apart legs separated by a web, said web having an undersurface whereto a shoe means is centrally fixed for coupling to the femoral alignment guide such that said legs will extend alongside the femur anterior condyles, such that said legs and web are parallel to the femur intramedullary channel, which web uppersurface has a mast secured thereto to project outwardly at a right angle from the web center and includes a boom, the one end of which boom is connected thereto to extend at a right angle therefrom, said boom having a bend formed therein that is proximate to the opposite end, said boom end to extend beyond the anterior femoral condyles.

8. A system of instruments as recited in claim 1, further including for a distal femur end that has been resectioned to a flat surface that is at a right angle to the femur mechanical axis and with the femur anterior femoral condyles removed, a means for placement on the flat distal femoral end for determining from a measure of the distance thereacross, a size of a femoral component or portion of a knee prosthesis to be secured thereto.

9. A system of instruments as recited in claim 1, further including a femoral finishing guide means that includes a body with a flat undersurface for attachment across the flat sectioned distal femur end, which flat distal femur end is at a right angle to the patient'"'"'s mechanical axis, said body further including slots formed from a top surface through said flat undersurface for receiving a saw blade fitted therethrough for resectioning the bone end to square to right angles the anterior and posterior condyles to the plane of the distal femur end and to form anterior and posterior chamfers therebetween;

and means for attaching said femoral finishing guide means body to said sectioned distal femur end.

10. A system of instruments as recited in claim 1, wherein the tibial cutting guide rod means is bent at an angle of ten degrees (10°

) to the vertical so as to tilt the cutting platform means towards the proximal tibia.

11. A system of instruments as recited in claim 1, wherein the means for maintaining the rod means relative to the tube of the tibial cutting guide is a screw that is threaded on one end and has a large head on the other end, which screw is turned through a threaded hole in said tube to engage said rod.

12. A system of instruments as recited in claim 1, wherein the means for connecting said tube end of the tibial cutting guide to the tibia is a strap that is secured to said tube end to extend thereacross and is holed to receive fastener means therethrough;

and fastener means for fitting through said strap holes that are turned into said tibia for mounting said tibial cutting guide tube strap to said tibia.

13. A system of instruments as recited in claim 1, wherein the cutting platform means of the tibial cutting guide includes a rectangular body that is flat on a proximal tibia engaging surface thereof, is for mounting to the rod means end to extend at a right angle thereacross and includes a slot formed therethrough as the saw guide that is at a right angle to said rod means.

14. A system of instruments as recited in claim 13, wherein the rectangular body includes arcuate projections that extend from the opposite body ends in the plane of the flat surface thereof to be positioned above the tibia, which arcuate projections are each holed to receive a fastener means therethrough;

and fastener means for individually fitting through a hole in each said arcuate projection for turning into the tibia.

15. A system of instruments as recited in claim 13, further including a tibial resection guide for mounting to the cutting platform means body that includes a cylindrical body with a lip means extending from one end thereof for fitting into an appropriate opening in said cutting platform means body, which cylindrical body is holed laterally to receive a depth gauge means fitted in sliding engagement therethrough to move an end thereof into alignment over a deepest depression in the proximal tibia.

16. A system of instruments as recited in claim 15, wherein the depth gauge means is a solid rod that is bent towards the proximal tibia at a point back from one end thereof, which end is slanted to a plane that is parallel to the plane of the cutting guide means slot and includes a large head secured to the opposite solid rod end.

17. Instruments for shaping the distal femur for knee replacement surgery where the femur anterior condyles have been removed leaving a flat surface that is parallel to the femur intramedullary channel, comprising a femoral alignment guide having a body for attachment across the distal femur, which body includes means for mounting other instruments thereto and an intramedullary rod means that extends from a flat undersurface of said femoral alignment guide body and is for insertion into a hole drilled in the distal femur to intersect the femur intramedullary channel;

and a distal femoral cutting guide that includes a body with means for securing it to said femoral alignment guide at an angle thereto whereby a cutting guide slot means of said distal femoral cutting guide is perpendicular or at a right angle to the patient'"'"'s mechanical axis, the distal femoral cutting guide further including a pivot pin means that extends from a body of said distal femoral cutting guide for fitting in a pivot hole formed in the femoral alignment guide and a pluralty of hole means formed in a side of said femoral alignment guide body that is at a right angle to said femoral alignment guide flat undersurface, each said hole means angled from the vertical, progressively from larger to smaller or smaller to larger, and straight pin means for fitting through one of the hole means and for securing in an appropriate recess in said femoral alignment guide body to join together said femoral alignment guide and distal femoral cutting guide.

18. Instruments for shaping the distal femur as recited in claim 17, wherein the hole means in the side of the femoral alignment guide body for receiving the straight pin means turned therein is a slot that is in registry with each said hole means to receive and couple to said straight pin means turned therein.

19. Instruments for shaping the distal femur as recited in claim 18, wherein the plurality of hole means consist of five (5) individual holes formed through the distal femoral cutting guide body that are on line with one another, each said hole means numbered individually from three (3) to eight (8), with each said number identifying the angle the particular hole means is offset from a right angle to the undersurface of said distal femoral cutting guide.

20. Instruments for shaping the distal femur as recited in claim 18, wherein the straight pin means includes a threaded end for turning in the slot in the femoral alignment guide, which slot includes ridge means formed therein that said threaded straight pin means threaded end is turned over.

21. Instruments for shaping the distal femur as recited in claim 17, wherein the means for securing the distal femoral cutting guide body to the femur surface are spaced holes formed through said body to individually receive pins fitted therethrough that are turned into the femur.

22. An instrument for shaping the proximal tibia for knee replacement surgery comprising, a tibial cutting guide that includes a sleeve that is open on one end to receive a tube telescoped therein and includes a spike means on the other end thereof for securing that sleeve end into the tibia at the ankle;

means for connecting said tube end that is opposite to said telescoped coupling into the tibia near the proximal tibia;

means for releasably maintaining the positioning of said sleeve relative to said tube;

rod means that is bent at an angle of ten degrees (10°

) to the vertical towards the proximal tibia and mounts a cutting platform means on one end that is telescoped into said tube at its opposite end;

means for releasably maintaining the positioning of said rod means relative to said tube with the cutting platform means consisting of a rectangular body that is flat on a proximal tibia engaging surface thereof and includes a slot formed therethrough as a saw guide for aligning a saw blade to the proximal tibia end so as to cut across that bone to provide a flat surface thereacross which rectangular body includes arcuate projections that extend from the opposite body ends in the plane of the flat surface thereof to be positioned above the tibia that are each holed to receive a fastener means therethrough; and

fastener means for individually fitting through a hole in each said arcuate projection for turning into the tibia.

23. A system of instruments as recited in claim 22, wherein the means for maintaining the rod means relative to the tube of the tibial cutting guide is a screw that is threaded on one end and has a large head on the other end, which screw is turned through a threaded hole in said tube to engage said rod.

24. A system of instruments as recited in claim 22, wherein the means for connecting said tube end of the tibial cutting guide to the tibia is a strap that is secured to said tube end to extend thereacross and is holed to receive fastener means therethrough;

and fastener means for fitting through said strap holes that are turned into said tibia for mounting said tibial cutting guide tube strap to said tibia.

25. A system of instruments as recited in claim 22, further including a tibial resection guide for mounting to the cutting platform means body that includes a cylindrical body with a lip means extending from one end thereof for fitting into an appropriate opening in said cutting platform means body, which cylindrical body is holed laterally to receive a depth gauge means fitted in sliding engagement therethrough to move an end thereof into alignment over a deepest depression in the proximal tibia.

26. A system of instruments as recited in claim 22, wherein the depth gauge means is a solid rod that is bent towards the proximal tibia at a point back from one end thereof, which end is slanted to a plane that is parallel to the plane of the cutting guide means slot and includes a large head secured to the opposite solid rod end.

27. Instruments for shaping the distal femur for knee replacement surgery comprising a means for sectioning the distal femur at an angle reflective of a right angle to a patient'"'"'s mechanical axis from a reference to the patient'"'"'s intramedullary channel, that includes an intramedullary rod for insertion into the patient'"'"'s intramedullary channel through a hole formed through the distal femur cutting guide means for attachment to said intramedullary rod end for aligning a cutting guide portion thereof to a plane across the distal femur, guiding a saw blade means in resectioning a flat surface thereacross that is perpendicular to the patient'"'"'s mechanical axis;

a femoral finishing guide that includes a flat undersurface to evenly rest on the prepared flat distal femur surface and incorporates positioning means that extends from that flat undersurface for squaring said finishing guide such that the intersection of lateral and longitudinal axis thereon will align with the center of the patient'"'"'s intramedullary channel, the upper surface of said finishing guide including a pair of counter sunk holes that are each spaced equally from the finishing guide center and are aligned on its lateral axis, said counter sunk holes each for receiving a fastener means turned therethrough and into said distal femur, the head thereof turned into the femur to a point that is below the cutting guide upper surface, said finishing guide further including, lateral slots formed across said finishing guide upper surface, exiting said finishing guide undersurface to receive and guide a saw blade means passed therethrough that is operated to resection the anterior and posterior femoral surfaces squaring them to a right angle to said prepared distal femur surface and to cut chamfers from said resectioned surfaces to said distal femur prepared surface, said chamfer lateral slots to intersect said counter sunk holes at the counter sunk upper end of each; and

the fastener means is a peg means with a head end to travel into said counter sunk hole to below the level of the chamfer lateral slots, said peg means to be removable to allow the holes formed in the distal femur surface to receive projections from a knee prosthesis undersurface securing said knee prosthesis thereto.

28. Instruments for shaping the distal femur for knee replacement surgery as recited in claim 27, further including an alignment guide means that is secured to the intramedullary rod end for mounting an anterior femoral cutting guide means that is for guiding a saw blade used for resectioning the femur anterior condyles so as to leave a bone surface that is parallel to the patient'"'"'s intramedullary channel, and for mounting the distal femur cutting guide means, which said distal femur cutting guide means mounting provides for setting a saw guide portion of said distal femur cutting guide means at an angle to the patient'"'"'s intramedullary channel that is perpendicular to the patient'"'"'s mechanical axis.

29. Instruments for shaping the distal femur for knee replacement surgery as recited in claim 28, further including an anterior and posterior measuring guide means having a body that includes a flat undersurface for fitting over the resectioned distal femur, a means fixed to extend at a normal angle from a lower surface thereof for contacting the distal femur posterior condyles, and a gauge means that consists of flat slide portion dimensions to fit and slide freely within a center slot formed longitudinally in the anterior and posterior measuring guide means body extending from a flat upper surface thereof, said slide portion including a scale on one face thereof with graduations to be individually aligned with the anterior and posterior measuring guide means body flat surface as said slide portion is moved within said anterior and posterior measuring guide means body center slot, said slide portion opposite face, proximate to an end thereof, including a post means that extends at a right angle therefrom to engage a resectioned surface of the distal femur wherefrom the anterior condyles have been removed;

and means for releasably maintaining said slide portion in said center slot of said anterior and posterior measuring guide means body.

30. Instruments for shaping the distal femur for knee replacement surgery as recited in claim 27, wherein the femur finishing guide has a rectangular shape with a flat undersurface and includes a ledge means that extends outwardly from along an upper edge of that flat undersurface and is angled from that flat undersurface so as to fit snugly against the resectioned surface of the anterior condyles;

and the finishing guide lateral slots are formed parallel to one another and to said ledge means each slot extending from the short rectangular sides and are closed at the center axis.