Digitally controlled A.C. to D.C. power conditioner

• US 4,761,725 A
• Filed: 10/13/1987
• Issued: 08/02/1988
• Est. Priority Date: 08/01/1986
• Status: Expired due to Term

• Current Assignee: Sperry Corporation
• Original Assignee: Unisys Corporation
• Inventors: Henze, Christopher P.
• Primary Examiner(s): Salce, Patrick R.
• Assistant Examiner(s): STERRETT, JEFFREY L
• Application Number:
  US07/107,239
• Time in Patent Office: 294 Days
• Field of Search: 363/46, 323/241, 323/283
• US Class Current: 363/46
• CPC Class Codes: H02M 1/0012 Control circuits using digital or numerical techniques in DC/DC converters H02M3/157, H02M3/33515; in DC-AC converters H02M7/53873
• CPC Class Codes: H02M 1/4225 using a non-isolated boost converter
• CPC Class Codes: H02M 3/157 with digital control
• CPC Class Codes: H02M 7/217 using semiconductor devices only
• CPC Class Codes: Y02B 70/10 Technologies improving the efficiency by using switched-mode power supplies [SMPS], i.e. efficient power electronics conversion e.g. power factor correction or reduction of losses in power supplies or efficient standby modes

Abstract

An A.C. to D.C. power conditioner, which draws sinusoidal input current utilizes digital proportional-integral control to provide output voltage regulation by adjusting the gain of a current program loop. The current program loop controls the state of a power switch to force the instantaneous average current in an inductor to follow the instantaneous rectified line voltage. Variable hysteresis control provides noise immunity by increasing the ripple current in an iron-cored filter inductor when the instantaneous input voltage is high. Digital proportional-integral (PI) control provides output voltage regulation by adjusting, in discrete steps, the gain of the current program loop. A multiplying digital-to-analog converter serves as an interface between the voltage regulation loop and the current program loop. The sampling rate of the PI controller is determined by the input line frequency, which allows good transient response to be obtained. The current program loop forces the current drawn by the power conditioner to follow the input A.C. line voltage, thereby electronically emulating a resistor.

Claims

1. In a power conditioner for providing a D.C. output voltage from a rectified A.C. input voltage source which comprises switching means and an inductor, through which inductor current comprising ripple current flows, and which is coupled between said input voltage source and said switching means, the improvement comprising means for supplying a reference voltage, current control means comprising said switching means for varying the magnitude of the peak-to-peak value of said ripple current and the instantaneous average value of said inductor current in proportion to the instantaneous magnitude of said rectified A.C. input voltage, comparison means for comparing said output voltage and said reference voltage, and for supplying an analog error signal representative of the difference of said output voltage and said reference voltage, and analog-to-digital converter means coupled to said comparison means for receiving said analog error signal, and for providing a digital error signal to said switching means for altering the switching frequency of said switching means as a function of said digital error signal.

2. In a power conditioner as claimed in claim 1, the further improvement wherein said current control means comprises a proportional integral controller which receives said digital error signal and produces a digital control signal to said switching means for controlling the switching frequency of said switching means.

3. In a power conditioner as claimed in claim 1, the further improvement wherein said switching means comprises switchable current path means for diverting current from said inductor, regulating means coupled to said comparison means for receiving said rectified A.C. input voltage and said digital control signal and for providing a turn-on signal and a turn-off signal, both of which have substantially the waveform as said rectified A.C. input signal, but are of different amplitudes, measuring means coupled to said inductor for providing a current signal representative of the instantaneous current flowing in said inductor, and on-off means coupled to said regulating means and to said measuring means for controlling the switching of said switchable current path means in response to said current signal and said turn-on and turn-off signals.

4. In a power conditioner as claimed in claim 3, the further improvement wherein said current control means comprises a proportional integral controller which receives said digital error signal and produces a digital control signal to said switching means for controlling the switching frequency of said switching means.

5. In a power conditioner as claimed in claim 3, the further improvement wherein said analog-to-digital converter means is a sampling converter and said power conditioner comprises sample control means coupled to receive the A.C. input signal for supplying a sampling signal to said sampling converter upon each zero crossing of the A.C. input voltage.

6. In a power conditioner as claimed in claim 5, the further improvement wherein said current control means comprises a proportional integral controller which receives said digital error signal and produces a digital control signal to said switching means for controlling the switching frequency of said switching means.

7. In a power conditioner as claimed in claim 1, the further improvement wherein said analog-to-digital converter means is a sampling converter and said power conditioner comprises sample control means coupled to receive the A.C. input signal for supplying a sampling signal to said sampling converter upon each zero crossing of the A.C. input voltage.

8. In a power conditioner as claimed in claim 7, the further improvement wherein said control means comprises a proportional integral controller which receives said digital error signal and produces a digital control signal to said switching means for controlling the switching frequency of said switching means.

9. In a power conditioner as claimed in claim 1 the improvement wherein said current control means controls said inductor current such that said power conditioner draws a substantially sinusoidal input current.

10. In a power conditioner as claimed in claim 9, the further improvement wherein said current control means comprises a proportional integral controller which receives said digital error signal and produces a digital control signal to said switching means for controlling the switching frequency of said switching means.

11. In a power conditioner as claimed in claim 9, the further improvement wherein said analog-to-digital converter means is a sampling converter and said power conditioner comprises sample control means coupled to receive the A.C. input signal for supplying a sampling signal to said sampling converter upon each zero crossing of the A.C. input voltage.

12. In a power conditioner as claimed in claim 11, the further improvement wherein said current control means comprises a proportional integral controller which receives said digital error signal and produces a digital control signal to said switching means for controlling the switching frequency of said switching means.

13. In a power conditioner as claimed in claim 9, the further improvement wherein said switching means comprises switchable current path means for diverting current from said inductor, regulating means coupled to said comparison means for receiving said rectified A.C. input voltage and said digital control signal and for providing a turn-on signal and a turn-off signal, both of which have substantially the waveform as said rectified A.C. input signal, but are of different amplitudes, measuring means coupled to said inductor for providing a current signal representative of the instantaneous current flowing in said inductor, and on-off means coupled to said regulating means and to said measuring means for controlling the switching of said switchable current path means in response to said current signal and said turn-on and turn-off signals.

14. In a power conditioner as claimed in claim 13, the further improvement wherein said current control means comprises a proportional integral controller which receives said digital error signal and produces a digital control signal to said switching means for controlling the switching frequency of said switching means.

15. In a power conditioner as claimed in claim 13, the further improvement wherein said analog-to-digital converter means is a sampling converter and said power conditioner comprises sample control means coupled to receive the A.C. input signal for supplying a sampling signal to said sampling converter upon each zero crossing of the A.C. input voltage.

16. In a power conditioner as claimed in claim 15, the further improvement wherein said current control means comprises a proportional integral controller which receives said digital error signal and produces a digital control signal to said switching means for controlling the switching frequency of said switching means.

17. In a power conditioner for providing a D.C. output voltage from a rectified A.C. input voltage source which comprises switching means and an inductor, through which ripple current flows, and which is coupled between said input voltage source and said switching means, the improvement comprising means for supplying a reference voltage, current control means comprising said switching means for varying the magnitude of the peak-to-peak value of said ripple current and the instantaneous average value of said inductor current as a function of the switching frequency of said switching means, comparison means for comparing said output voltage and said reference voltage and for suppying an analog error signal representative of the difference of said output voltage and said reference voltage, analog-to-digital converter means coupled to said comparison means for receiving said analog error signal and for producing a digital error signal and proportional integral controller means coupled to receive said digital error signal for providing a digital control signal in response thereto and to said switching means for altering the switching frequency of said switching means as a function of said digital error signal.

18. In a power conditioner as claimed in claim 17, the further improvement wherein said analog-to-digital converter means is a sampling converter and said power conditioner comprises sample control means coupled to receive the A.C. input signal for supplying a sampling signal to said sampling converter upon each zero crossing of the A.C. input voltage.

19. In a power conditioner as claimed in claim 17, the further improvement wherein said switching means comprises switchable current path means for diverting current from said inductor, regulating means coupled to said comparison means for receiving said rectified A.C. input voltage and said digital control signal and for providing a turn-on signal and a turn-off signal, both of which have substantially the waveform as said rectified A.C. input signal, but are of different amplitudes, measuring means coupled to said inductor for providing a current signal representative of the instantaneous current flowing in said inductor, and on-off means coupled to said regulating means and to said measuring means for controlling the switching of said switchable current path means in response to said current signal and said turn-on and turn-off signals.

20. In a power conditioner as claimed in claim 19, the further improvement wherein said analog-to-digital converter means is a sampling converter and said power conditioner comprises sample control means coupled to receive the A.C. input signal for supplying a sampling signal to said sampling converter upon each zero crossing of the A.C. input voltage.

21. In a power conditioner as claimed in claim 19 the improvement wherein said current control means controls said inductor current such that said power conditioner draws a substantially sinusoidal input current.

22. In a power conditioner as claimed in claim 21, the further improvement wherein said analog-to-digital converter means is a sampling converter and said power conditioner comprises sample control means coupled to receive the A.C. input signal for supplying a sampling signal to said sampling converter upon each zero crossing of the A.C. input voltage.