Aircraft battery assembly

• US 4,762,978 A
• Filed: 07/22/1986
• Issued: 08/09/1988
• Est. Priority Date: 07/22/1986
• Status: Expired due to Term

• Current Assignee: Peter G. Tanis
• Original Assignee: Peter G. Tanis
• Inventors: Tanis, Peter G.
• Primary Examiner(s): Broome, H.
• Assistant Examiner(s): Walberg, Teresa J.
• Application Number:
  US06/888,766
• Time in Patent Office: 749 Days
• Field of Search: 219/202, 219/209, 219/210, 219/528, 219/529, 219/548, 219/549, 219/521, 219/385, 219/386, 219/387
• US Class Current: 219/209
• CPC Class Codes: H01M 10/615 Heating or keeping warm
• CPC Class Codes: H01M 10/62 specially adapted for specific applications
• CPC Class Codes: H01M 10/64 characterised by the shape of the cells
• CPC Class Codes: H01M 10/6571 Resistive heaters arrangements for heating the battery by its resistance to the internal current H01M10/637
• CPC Class Codes: H05B 2203/007 using multiple electrically connected resistive elements or resistive zones
• CPC Class Codes: H05B 2203/014 Heaters using resistive wires or cables not provided for in H05B3/54
• CPC Class Codes: H05B 2203/017 Manufacturing methods or apparatus for heaters
• CPC Class Codes: H05B 3/36 heating conductor embedded in insulating material
• CPC Class Codes: H05B 3/58 Heating hoses; Heating collars
• CPC Class Codes: Y02E 60/10 Energy storage using batteries

Abstract

An aircraft battery assembly to provide a preheated battery to facilitate aircraft operation in cold temperature. The battery assembly includes a battery housed in a battery box and having a heating jacket wrapped around it. The heating jacket is elongate and rectangular with a width less than the height of the battery and a length sufficient to wrap around the battery with vertical edges that approach one another near a quarter of the battery. The edges have grommets with eyelets. The grommets of the respective edges are laced together to secure the jacket around the battery. The jacket is comprised of inner and outer insulative layers with a heating element sandwiched between them. The jacket is very thin so as to able to readily turn the corners on the battery. The heating element is operated responsive to a thermostat sensing temperature.

Claims

1. An aircraft battery comprising:

a battery box including a box-like housing with an open top and a cover that fits on the top to close the top;

an aircraft battery having dimensions to be closely accommodated within the housing;

a battery heater including an elongate, flat, generally retangular jacket approximately 0.075" thick wrapped around the battery, having a width less than the height of the battery and a length approximately equal to the circumference of the battery, said jacket having first and second vertical edges having vertically aligned eyelets, lace means interconnecting the eyelets on the first and second edges of the jacket to secure the jacket to the battery;

said jacket comprised of inner and outer layers of silicon rubber impregnated glass fiber fabric and a flexible heating element of nichrome wire grid imbedded in a layer of silicon rubber disposed between the inner and outer layers of flexible material, said nichrome wire grid providing a watt density of 0.5 W. per square inch of jacket area;

a heating jacket power lead extending from the heating jacket outward of the battery box for extension to a remote power source; and

thermostat means connected to the heating jacket operative to turn power on and off to the jacket responsive to the ambient temperature, said thermostat means including a thermostat lead connected to the jacket power lead and a thermostat connected to the thermostat lead, and means securing the thermostat to a side wall of an aircraft.

2. The battery assembly of claim 1 including:

a mounting plate fixed to the thermostat, said mounting plate being securable to the side wall of the aircraft.

3. The battery assembly of claim 1 including:

a silicone rubber sheath encapsulating the thermostat, and means for securing the sheath to the side wall of the aircraft.

4. The battery assembly of claim 1 wherein:

said jacket provides a total wattage of between 0.9 and 2.00 watts per pound of battery.

5. The battery assembly of claim 1 including:

means for mounting the thermostat proximate the top of the battery in the battery box to sense ambient temperature immediately proximate the battery.