Assembly apparatus for motorcar vehicle body

• US 4,767,046 A
• Filed: 12/03/1986
• Issued: 08/30/1988
• Est. Priority Date: 12/03/1985
• Status: Expired due to Term

• Current Assignee: Honda Giken Kogyo Kabushiki Kaisha (Honda Motor Company)
• Original Assignee: Honda Giken Kogyo Kabushiki Kaisha (Honda Motor Company)
• Inventors: Okuyama, Hiroshi, Kumagai, Kiyoshi
• Primary Examiner(s): Godici, Nicholas P.
• Assistant Examiner(s): Heinrich, Samuel M.
• Application Number:
  US06/937,279
• Time in Patent Office: 636 Days
• Field of Search: 228/4.1, 228/5.1, 228/6.1, 228/47, 228/49.1, 228/57, 228/182, 228/212, 901/50, 29/33 K, 29/33 P, 29/564, 29/794, 29/822, 29/281.1, 29/429, 29/430
• US Class Current: 228/4.1
• CPC Class Codes: B05B 13/0285 Stands for supporting individual articles to be sprayed, e.g. doors, vehicle body parts
• CPC Class Codes: B62D 65/02 Joining sub-units or components to, or positioning sub-units or components with respect to, body shell or other sub-units or components
• CPC Class Codes: Y10T 29/5196 Multiple station with conveyor
• CPC Class Codes: Y10T 29/53413 and primary central conveyor
• CPC Class Codes: Y10T 29/53539 including work conveyor
• CPC Class Codes: Y10T 29/53961 with work-holder for assembly

Abstract

A pair of working lines for side panels are provided in parallel on the right and left sides of a main transfer line. Each working line includes, in the following order, a charging station, plural working stations, and a discharging station. A shuttle hanger conveyor extends from the charging to the discharging stations and has plural hangers movable on a conveying rail. Each hanger includes at least one vertically adjustable hook and a suppressing member for engaging the side panel and keep it from swinging. Each working station includes a jig movable to take the side panel from the hanger and hold it in a preferred position. A transfer station is located adjacent the assembly station of the main transfer line. A discharging hanger conveyor is provided for moving the worked-on side panels from the discharging stations to the transfer station.

Claims

1. An assembly apparatus for a motorcar vehicle body of the type that a floor panel and a roof panel are conveyed from a set station into a vehicle body assembling station ahead of the set station through a conveying member which is reciprocatable between the two stations, and side panels on both left and right sides are welded to those floor and roof panels by means of a pair of welding jig means provided on both left and right sides of the assembling station, and the floor panel is charged into the set station from a transfer line for floor panel working extending rearwards from the set station, characterized in that a pair of working lines for the side panels are disposed on both left and right sides of the transfer line in parallel therewith so that the side panel on each side after being worked on while passing along the working line on each side may be conveyed to the welding jig means on each side through a conveying line on each side extending forwards from the working line on each side;

the working line on each side comprises a charging station on its rear end, a discharging station on its front end, longitudinally disposed plural working stations intermediate therebetween, and shuttle hanger conveyor means for conveying said side panels from the charging station to the discharging station through the respective working stations, said hanger conveyor means having plural hangers and a conveying rail, each hanger being reciprocatable between adjacent stations;

each of the hangers comprising a conveying bar supported on said conveying rail, a hanger main body hanging down from said conveying bar, at least one hook on said main body having a V-shaped recess portion for receiving an opening edge of the side panel, and at least one suppressing member adjacent said hook on said main body and movable upwardly and downwardly so as to be brought from the above into abutment with an upper edge of the side panel so that the side panel may be transferred between a working means provided on each of the working stations and each of the hangers.

2. An assembling apparatus as claimed in claim 1, wherein the hanger main body comprises a shaft extending in parallel to said longitudinally disposed plural working stations, a rotary frame pivotally supported on the conveying bar and rotatable about said sahft, and an elevating frame supported on the rotary frame and movable upwards and downwards, said hook being attached to the elevating frame.

3. An assembling apparatus as claimed in any one of claims 1 or 2, wherein said hanger main body further includes a guide member for supporting the hook, an attaching rod extending upwards from the hook rotatably inserted through the guide member and movable upwards and downwards, said guide member being pivotally supported on the hanger main body as to be turnable about a longitudinal shaft, and plural positioning members attached to an upper end of the attaching rod, each positioning member having an engaging opening for being engaged by a positioning pin provided on the hanger main body, and a stopper claw arranged to engage the suppressing member in order to regulate its lowermost position.

4. An assembling apparatus as claimed in any one of claims 1 or 2, wherein a working means provided in any of the foregoing working stations includes a jig for setting the side panel thereon in an obliquely upwardly inclined posture, said jig being provided on a side of a hanger stop position at that working station, said jig comprising a movable frame which is movable to advance and retreat obliquely upwards, and a jig frame having plural holding members for the side panel supported on the movable frame and tiltable to be brought into respective postures corresponding to a hanging posture of the side panel by the hanger and a set posture of the side panel to the welding jig.

5. An assembling apparatus as claimed in any one of claims 1 or 2, wherein a working means provided in any of the foregoing working stations comprises a jig and at least one robot disposed on one side and the other side of a hanger stop position in the working station and face one another, and the jig comprises a machine base, a longitudinally directed shaft on said base, a swingable frame pivotally mounted on said base and swingable about said shaft, and a jig frame having plural holding members for the side panel supported as to be movable to advance and retreat in a lateral direction on said swingable frame.

6. An assembling apparatus as claimed in claim 1, wherein the working line on each side further comprises a transfer station located outside the foregoing assembling station, and a discharging hanger conveyor means for conveying the side panel from the foregoing discharging station to said transfer station, said discharging hanger conveyor means including a conveying rail and at least one discharging hanger, said conveying rail for said shuttle hanger conveyor means and said conveying rail for said discharging hanger conveyor means being disposed on one side and the other side in a lateral direction of the discharging station so that the foremost hanger of the shuttle hanger conveyor means and the at least one discharging hanger are disposed on one side and the other side in the lateral direction of the discharging station and face one another, and the at least one discharging hanger has at least one arm which is laterally swingable, and a hook pivotally attached to a lower end of the arm so that, by a swing movement of the arm towards one side in the lateral direction, the hook may be moved, in parallel displacement fashion, to a workpiece receiving position located just below a predetermined hanging position of the side panel hanging down from the foremost hanger of the shuttle hanger conveyor means, and the hook provided on the foremost hanger of the shuttle hanger conveyor means is movable upwards and downwards so that in a lowering movement of the hook, the side panel may be received by the hook of the at least one discharging hanger located at the receiving position.

7. An assembling apparatus as claimed in claim 6, wherein the transfer station includes transfer means for receiving the side panel hanging down from the discharging hanger so that the side panel may be set on the welding jig through the transfer means.