Voltage regulator for low voltage, discharging direct current power source

• US 4,771,226 A
• Filed: 02/05/1987
• Issued: 09/13/1988
• Est. Priority Date: 02/05/1987
• Status: Expired due to Fees

• Current Assignee: Rubbermaid Commerical Products LLC (Newell Brands Inc.)
• Original Assignee: SECO Industries, Inc.
• Inventors: Jones, Byron
• Primary Examiner(s): Salce, Patrick R.
• Assistant Examiner(s): JONES, JUDSON
• Application Number:
  US07/011,032
• Time in Patent Office: 586 Days
• Field of Search: 323/265, 323/275, 323/281, 323/303, 323/349
• US Class Current: 323/303
• CPC Class Codes: G05F 1/565 sensing a condition of the system or its load in addition to means responsive to deviations in the output of the system, e.g. current, voltage, power factor G05F1/563 takes precedence

Abstract

A voltage regulator powered by an electrical power source having a discharging voltage characteristic and regulating the voltage applied to an electrical load from the power source includes a stable reference voltage source, a sensor for sensing the voltage applied to the load, an error signal generator for generating an error signal related to the difference between the sensed and reference voltages, and a voltage control connected in series with the electrical load and responding to the error signal to control the voltage applied to the load as the power source discharges. The invention is particularly useful when the power source is a single cell battery and the load is a direct current motor. Embodiments of the invention may apply a substantially constant or an increasing voltage to a load as the source voltage declines according to its discharge characteristic. Embodiments of apparatus according to the invention may be conveniently and economically built using commercially available integrated circuits and transistors.

Claims

1. A voltage regulator powered by an electrical power source having a discharging voltage characteristic and regulating the voltage applied to an electrical load from said power source, said regulator comprising:

first and second input terminals for electrically connecting an electrical power source having a discharging voltage characteristic to said regulator to power said regulator and to supply a voltage for regulation;

first and second output terminals for connecting an electrical load to a voltage from said source regulated by said regulator, said second input and output terminals being electrically connected together;

reference source means for generating a reference signal;

difference means receiving said reference signal, an offset voltage and a portion of the regulating voltage applied to said load, for generating an error signal in response to the offset voltage and the difference between said reference signal and said portion of the regulated voltage applied to said load;

control means having input, control and output electrodes, said input electrode being electrically connected to said first input terminal, said control electrode receiving said error signal and said output electrode being electrically connected to said first output terminal, for producing a voltage drop between said input and output electrodes that changes in response to the error signal applied to said control electrode;

sensing means for sensing the regulated voltage applied to said load, and for producing said portion of said regulated voltage received by said difference means; and

voltage offset means connected between said input electrode and sensing means for generating said offset voltage, said offset voltage being related to the voltage of said discharging source and being received by said difference means, and for increasing the voltage applied to said load at said output terminals as the voltage applied to said input terminals by said power source decreases.

2. The regulator of claim 1 including, as said power source electrically connected to said input terminals, a single cell battery.

3. The regulator of claim 1 including, as said electrical load, a direct current motor electrically connected to said output terminals.

4. The regulator of claim 1 wherein said reference means and said difference means comprise a single integrated circuit powered by said power source.

5. The regulator of claim 1 wherein control means comprises a transistor.

6. The regulator of claim 5 wherein said input, control and output electrodes comprise the emitter, base and collector of said transistor, respectively.

7. The regulator of claim 1 wherein said voltage offset means comprises a diode and resistor electrically connected in series at a common terminal, the non-common terminal of said diode being electrically connected to one of said input electrode and said sensing means, the non-common terminal of said resistor being electrically connected to the other of said input electrode and said sensing means.

8. The regulator of claim 7 wherein control means comprises a transistor.

9. The regulator of claim 1 wherein said sensing means comprises signal dividing means electrically connected in parallel with said output terminals for dividing the voltage applied to said load into at least two portions, one of said portions being received by said difference means.

10. The regulator of claim 9 wherein said signal dividing means comprises at least two resistors electrically connected in series at a common terminal, the common terminal being electrically connected to said difference means.

11. The regulator of claim 1 wherein said voltage offset means comprises passive electrical components, at least one of said components having a non-linear electrical characteristic.

12. A voltage regulated power supply for a direct current electrical power source having a discharging voltage characteristic comprising a direct current electrical motor as a load, reference means for generating a stable reference voltage, sensing means for sensing the voltage applied to the motor and for producing a portion of said voltage applied to the motor, error signal generating means receiving said portion of said voltage applied to the motor, said reference voltage and an offset voltage, for generating an error signal related to the offset voltage and the difference between the portion of the voltage applied to the motor and the reference voltage, a transistor having emitter, base and collector electrodes, said emitter and collector electrodes connected in series between the power source and the motor, said base electrode receiving said error signal for producing a voltage drop across the emitter and collector electrodes of the transistor that changes in response to the error signal, and voltage offset means connected between said emitter and said sensing means for generating said offset voltage related to the voltage of said source for increasing the speed of said motor as said power source discharges.

13. The regulator of claim 12 wherein said voltage offset means comprises a diode and resistor each having first and second terminals, wherein said diode and resistor are electrically connected in series at said first terminals, the second terminal of said diode is electrically connected to one of said emitter electrode and said sensing means, the non-common terminal of said resistor is electrically connected to the other of said emitter electrode and said sensing means.

14. A voltage regulated power supply for an electrical load rated at no more than about 1.5 volts comprising a single cell discharging battery producing an output voltage of no more than about 1.5 volts when fully charged, reference means for generating a stable reference voltage, sensing means for sensing the voltage applied to said load and for producing a portion of said voltage applied to said load, error signal generating means receiving said portion of said voltage applied to said load and said reference voltage for generating an error signal related to the difference between the portion of the voltage applied to the load and the reference voltage, and a transistor having emitter, base and collector electrodes, said emitter and collector electrodes connected in series between said battery and said load, said base electrode receiving said error signal for producing a voltage drop across the emitter and collector electrodes of the transistor that changes in response to the error signal, wherein said single cell battery supplies all the electrical power applied to said reference means, said error signal generating means, said sensing means and said load, and voltage offset means connected between said emitter and said sensing means for generating an offset voltage related to the voltage of said battery and for increasing the regulated voltage applied to said load as the battery discharges.

15. The regulator of claim 14 wherein said voltage offset means comprises a diode and resistor, each having first and second terminals, and wherein said diode and resistor are electrically connected in series at said first terminals, the second terminal of said diode is electrically connected to one of said emitter electrode and said sensing means, and the second terminal of said resistor is electrically connected to the other of said emitter electrode and said sensing means.