Pendent liquid level alarm apparatus

• US 4,771,272 A
• Filed: 09/08/1986
• Issued: 09/13/1988
• Est. Priority Date: 09/08/1986
• Status: Expired due to Fees

• Current Assignee: Arthur Barnes
• Original Assignee: Arthur Barnes
• Inventors: Barnes, Arthur
• Primary Examiner(s): Orsino, Joseph A.
• Assistant Examiner(s): Hofsass, Jeffery A.
• Application Number:
  US06/904,458
• Time in Patent Office: 736 Days
• Field of Search: 340/618, 340/623, 340/624, 340/625, 340/59, 200/61.2, 200/84 C, 335/219, 335/153, 335/205, 335/154, 73/305, 73/308, 73/313, 73/DIG. 5
• US Class Current: 340/624
• CPC Class Codes: G01F 23/74 for sensing changes in level only at discrete points
• CPC Class Codes: Y10S 73/05 Liquid levels with magnetic transmission

Abstract

A liquid level electrical alarm apparatus includes a perforated hollow cylindrical sensor housing having upper and lower cup-shaped caps. A cylindrical float contained within the sensor housing contains a permanent magnet near its upper end, effective in closing the contact bars of a reed switch element mounted in the upper cap when the float rises a pre-determined level. The sensor body is suspended by a flexible electrical cable connected to the upper cap. Means are provided for adjusting the length of cable from which the sensor is suspended into a vessel, thereby permitting adjustment of the liquid level which trips the alarm.

Claims

1. An apparatus for providing an indication when liquid in a vessel has risen to a pre-determined level comprising:

a. a sensor having (i) an elongated hollow cylindrical housing, (ii) an elongated cylindrical float axially slidable within said housing, (iii) means for limiting upward and downward axial motion of said float within said hollow cylindrical housing, (iv) means permitting ingress and egress of liquid into said cylindrical housing, and (v) means responsive to upward movement of said float a pre-determined distance in closing an electrical circuit, said means comprising in combination a solid permanent magnet fastened to the upper surface of said float with its magnetization axis parallel to the longitudinal axis of said float and a reed switch having at least two contact bars mounted within said sensor in the vicinity of said means for limiting upward axial motion of said float, the longitudinal axis of said reed switch being substantially colinear with the magnetization axis of said magnet, said reed switch thereby being responsive to upward motion of said permanent magnet in closing said contact bars of said reed switch, and

b. means for suspending said sensor in said vessel with the longitudinal axis of said sensor being oriented in a generally vertical direction

2. The apparatus of claim 1 wherein said means for limiting upward axial motion of said float is further defined as a cylindrical upper cap closing the upper end of said cylindrical housing, and said means for limiting downward axial motion of said float is further defined as a cylindrical lower cap closing the lower opening of said cylindrical housing.

3. The apparatus of claim 1 wherein said means permitting ingress and egress of liquid into said cylindrical housing comprises at least one radially disposed perforation through the side wall of said cylindrical housing.

4. The apparatus of claim 3 wherein said means for suspending said sensor in a generally vertical orientation comprises an anisotropically bendable flexible cable connected to said upper cylindrical cap, said flexible cable contains at least two electrical conductors each one of said conductors being in separate e1ectrical connection with a separate one of said reed switch contact bars.

5. The apparatus of claim 4 further comprising means for promoting vertical orientation of said sensor despite buoyancy of said sensor in a liquid, said means comprising a relatively dense weight in said bottom portion of said cylindrical housing.

6. The apparatus of claim 5 wherein said weight is further defined as a sphere made of dense material and resting on the upper inner surface of said lower cylindrical cap, said float normally resting on the upper surface of said sphere.

7. The apparatus of claim 6 further comprising additional means for permitting ingress and egress of liquid into the interior of said cylindrical housing of said sensor, said additional means comprising a narrow, rectangular cross-section perforation cut through the bottom transverse wall of said lower cylindrical cap.

8. The apparatus of claim 7 further comprising a control box electrically and mechanically connected to the proximal end of said cable, said control box containing in series with said reed switch element a power source, a power switch and an alarm indicator, said alarm indicator being operable by closure of said reed switch element to energize said alarm indicator, and said alarm indicator being capable of being disabled by opening said power switch.

9. The apparatus of claim 8 further comprising means for adjustably positioning said control box near said vessel whereby the height of said sensor suspended from said cable connected to said control box may be adjusted to a pre-determined height.

10. The apparatus of claim 9 wherein said means for adjusting said control box near said vessel comprises at least a portion of the bottom wall of said control box having a high coefficient of sliding friction.

11. The apparatus of claim 9 wherein said means for adjustably positioning said vessel comprises at least one hook and eye type fabric fastener strip attached to a surface of said control box, and a complementary fabric fastener strip fastened to a surface fixed relative to said vessel.

12. The apparatus of claim 8 further comprising means for adjusting the sensor-suspending length of said cable relative to said vessel, whereby the height of said sensor may be adjusted to a redetermined value.

13. The apparatus of claim 12 wherein said means for adjusting the sensor-suspending length of said cable comprises in combination:

a. a plurality of perforations through said cable disposed at longitudinally spaced intervals along the cable, and

b. an anchor member adapted to attachment to a structure wall fixed with respect to said vessel, said anchor member having an upwardly projecting stud adapted to insert into a selected one of said plurality of perforations.

14. The apparatus of claim 13 wherein said anchor member is further defined as a generally lenticular-shaped suction cup having an axial stud projecting upwards from its upper convex surface.

15. The apparatus of claim 13 wherein said anchor member is further defined as a generally lenticular-shaped suction cup having a spring clip attached to its upper convex surface.

16. The apparatus of claim 12 wherein said means for adjusting the sensor-suspending length of said cable comprises an anchor member adapted to attachment to a structure wall fixed with respect to said vessel, said anchor member having on its upper surface an elastically deformable clamping member adapted to engage a section of outer surface of said cable.

17. An apparatus for providing an indication when liquid in a vessel has reached a pre-determined level comprising:

a. an elongated sensor body having a hollow interior and means permitting the flow of liquid into and out of the interior of said sensor body from the exterior of said sensor body,

b. a float longitudinally slidably contained within said sensor body, the longitudinal position of said float being responsive to the level of liquid within the interior of said sensor body,

c. means responsive to the longitudinal position of said float within said sensor body in closing an electrical switch, thereby providing an indication when liquid in said vessel has reached a predetermined level, said means comprising.

(i) a permanent magnet fastened to said float near an upper end of said float, and

(ii) a switch responsive to sufficiently close approach of said permanent magnet in closing said switch, and

(d) means for flexibly suspending said sensor body in said vessel, said means comprising a flexible cable which is more readily bendable about axes transverse to the longitudinal axis of the cable then about axes normal to the longitudinal axis of the cable.

18. The apparatus of claim 17 wherein said flexible cable is further defined as having generally flat and parallel upper and lower surfaces and being freely bendable about axes transverse to the longitudinal axis of said cable, but bendable with greater difficulty about other axes.

19. The apparatus of claim 18 wherein said switch is further defined as being a reed switch having two contact bars.

20. The apparatus of claim 19 wherein the distal end of said flexible cable is fastened to said sensor body near the upper end of said sensor body.

21. The apparatus of claim 20 wherein said flexible cable includes a separate electrical conductor connected to each of said reed switch contact bars.

22. The apparatus of claim 21 further comprising a control box connected mechanically and electrically to the proximal end of said cable, said control box comprising:

a. an electrical power source having a ground terminal and an active terminal, the active terminal of said power source being electrically connected to a first one of said cable conductors connected to a first one of said reed switch contact bars,

b. an electrical power switch having two terminals, the first terminal of said power switch being electrically connected to a second one of said cable conductors connected to a second one of said reed switch contact bars, and

c. an alarm indicator having two input terminals, the first terminal of said alarm indicator being electrically connected to said second terminal of said power switch, and the second terminal of said alarm indicator being connected to said ground terminal of said power source, whereby closure of said power switch contacts and said reed switch contact bars causes electrical energization of said alarm indicator.

23. The apparatus of claim 22 further comprising means for adjustably positioning said control box near said vessel, whereby the height of said sensor suspended form said cable connected to said control box may be adjusted to a pre-determined level.

24. The apparatus of claim 22 further comprising means for adjusting the length of said cable between said control box and said sensor, whereby the height of said sensor may be adjusted to a pre-determined value.