Ruggedized ear protector and communications headset

• US 4,771,454 A
• Filed: 04/14/1987
• Issued: 09/13/1988
• Est. Priority Date: 04/14/1987
• Status: Expired due to Fees

• Current Assignee: Edward R. Wilcox Jr
• Original Assignee: Edward R. Wilcox Jr
• Inventors: Wilcox, Edward R. Jr.
• Primary Examiner(s): NOT, DEFINED
• Assistant Examiner(s): Kim, David H.
• Application Number:
  US07/038,181
• Time in Patent Office: 518 Days
• Field of Search: 379/430, 381/72, 381/169, 381/183, 381/187, 381/205, 381/25, 381/151, 381/26, 381/67, 455/89, 439/407
• US Class Current: 379/430
• CPC Class Codes: H04M 1/05 specially adapted for use on head, throat or breast
• CPC Class Codes: H04R 1/083 Special constructions of mouthpieces
• CPC Class Codes: H04R 1/1083 Reduction of ambient noise active noise reduction per se G10K11/175; protective devices for the ear, e.g. providing acoustic protection A61F11/06
• CPC Class Codes: H04R 5/0335 Earpiece support, e.g. headbands or neckrests for monophonic headphones H04R1/105

Abstract

A combination ear protector and communications headset particularly adapted to the rugged, lightweight, convenience needs of aircraft ground crew members. The headset includes a noise cancelling microphone mounted directly on the headband where disposition either before the user'"'"'s mouth or in an out-of-the-way on-top-of-the-head position is possible. In the ear protection only mode of use, the headset is disclosed to be optimally clean and unencumbered, but is quickly and easily convertable to communications usage.

Claims

1. Headset apparatus comprising the combination of:

a pair of rigid shell enclosure members each having organic material shell walls, an interior cavity defined by said shell walls and shaped to be disposable over the ear of a human user test subject with a shell wall aperture portion located immediately surrounding said user subject outer ear portion;

spring-loaded curved trajectory metallic band means flexibly coupled at each end thereof to one of said shell members and disposable over the upper cranial surface of said user subject in substantial conformity therewith in a first pivotal position thereof and around the frontal facial surface of said user subject in a second pivotal position thereof for holding said shell members positioned surrounding said user subject outer ear portions in both of said first and said second metallic band means pivotal positions;

acoustic energy absorbing means disposed in each of said hollow cavity shell members between the outer surface thereof and said user subject ears for attenuating acoustic energy signals communicating with said ears via said shell interior cavity;

resilient sealing means surrounding the periphery of said shell member aperture and disposable between said shell member and the ear adjacent cranial surface of said user subject for sealing the interface between said user and said shell members against acoustic energy leakage and for dispersing said spring loading force over the surface of said user subject ear adjacent cranial surface;

acoustic signal to electrical signal microphone transducer means, including a noise canceling microphone having acoustic signal admitting openings located in oppositely facing surfaces thereof, centrally mounted on said spring-loaded metallic band means for generating an electrical signal representative of sounds spoken by said user subject when said metallic band and said microphone transducer means are disposed in said second pivotal position thereof said microphone, having one long and a pluralilty of shorter overall dimensions with said long dimension being disposed substantially parallel with the upper cranial surface of said user subject in said metallic band means first pivotal position and substantially parallel with said frontal facial surface of said user subject in said second metallic band pivotal position;

electrical signal to acoustic signal receiver transducer means mounted in one of said shell member hollow interior cavities and disposed adjacent the outer ear of said user subject for communicating externally originated information to said user subject;

electrical conductor means disposed along said spring loaded metallic band means for communicating said microphone transducer means electrical signal to the interior cavity of a predetermined one of said shell members; and

electrical circuit connector means including male and female matable and disengageable multi-conductored electrical connector members, one terminating a multi-conductor flexible tether cord and one mounted transverse of the shell wall portion of said predetermined shell member for receiving said tether cord connector member onto said defender apparatus and for communicating said microphone electrical signal and said receiver transducer means electrical signals between said ear defender apparatus and a fixed point in the environment of said user subject;

whereby said apparatus is usable as a tether and encumbrance-free ear protector in a first functional use mode and as a rough service, long endurance, high ambient noise tolerant communications headset in a second functional use mode.

2. The apparatus of claim 1 further including second electrical signal to acoustic signal receiver transducer means mounted in the remaining of said shell members and second electrical conductor means disposed along said spring-loaded metallic band means for electrically interconnecting said second receiver transducer means with said electrical circuit connector means.

3. The apparatus of claim 1 further including resilient sealing means located intermediate said electrical conductor means and the organic shell material of said predetermined shell member for admitting said electrical conductor means to said shell interior cavity while excluding said ambient noise therefrom.

4. The apparatus of claim 1 wherein said receiver transducer means is physically attached to said predetermined shell member by riveting.

5. The apparatus of claim 1 further including first and second adjustable pivot mounting means for mounting said microphone transducer means on said metallic band means with two degrees of adjustment freedom.

6. Convertible headset apparatus comprising the combination of:

a pair of ambient noise attenuating enclosure members disposable surrounding the external ears of a human user;

spring-loaded curving headband means rotatably attached at opposite ends thereof to each of said enclosure members and alternately disposable over the head and before the face of said human user of said apparatus in first and second elective positions thereof for supporting said enclosure members over said user external ears and supporting said apparatus on said user;

microphone means including a microphone member extending perpendicularly to a plane defined by said curving headband means and directly mounted on said headband means and disposable on the top of said user'"'"'s head in said first headband means elective position and adjacent the mouth of said user in said second headband means elective position for generating, while in said headband means second elective position, a user speech representative electrical signal;

audio signal communicating means disposed in said enclosure members for conveying audio signal information to the ears of said human user; and

flexible conduit means detachably connected to one of said headband means, microphone means, and enclosure members, for conveying human user communication signals between said microphone means and audio signal communication means and fixedly disposed signalling means;

whereby said headset serves as a single and unencumbered ear protection apparatus in said headband means first elective position first utilization mode and as a ruggedized communications headset in said headband means second elective position second headset utilization mode and requires only headband means repositioning and flexible conduit means attachment between said first and second utilization modes.

7. The apparatus of claim 6 said audio signal communicating means includes a pair of electrical signal to audio signal transducer elements disposed one each in each of said enclosure members.

8. The apparatus of claim 7 wherein said flexible conduit means includes multiply-conductored electrical cable and electrical connector members and wherein a mating multiply-conductored electrical connector member is received on one of said enclosure members.

9. The apparatus of claim 6 wherein said microphone means also includes ambient noise cancelling apparatus.

10. Ruggedized ear defending and communications headset apparatus for convenient intermittent use by an aircraft ground crew member in working proximate running aircraft and comprising the combination of:

a pair of rigid shell enclosure members each having organic material shell wall structures, an interior cavity portion disposed internal of each shell wall and a shell wall aperture portion communicating between the exterior of each said enclosure and said interior cavity portion, each said shell wall aperture also being receivable surrounding an outer ear structure of said aircraft ground crew member;

resilient sealing means disposable around the external periphery of each said shell member aperture portion between said shell member and the ear adjacent cranial surface of said ground crew member for sealing the interface between said ground crew member cranial surface and said shell member aperture against acoustic energy leakage and for dispersing shell retaining normal force over a substantial area of said ground crew member cranial surface;

spring loaded curved trajectory metallic headband means pivotally coupled at each end thereof to one of said shell members and disposable, in a first pivotal position thereof, over the upper cranial head surface of said ground crew member in substantial conformity therewith and in a second pivotal position thereof around the frontal facial surface of said ground crew member, for generating said normal force and for holding said shell members positioned surrounding the outer ear portions of said ground crew member;

acoustic energy absorbing means disposed in each of said shell member interior cavity portions between the shell outer surface and said ground crew member ears for attenuating acoustic energy signals communicating with said ears via said interior cavity;

electrical signal to acoustic signal receiver transducer means including a receiver element rigidly mounted in each of said shell member interior cavities and disposed adjacent each of said ground crew member ears for communicating externally originated information to said ground crew member;

acoustic signal to electrical signal microphone transducer means centrally mounted on said spring loaded curved trajectory metallic headband means for generating an electrical signal representative of spoken sounds by said user subject while said metallic headband and said microphone transducer means are disposed in said second pivotal position around said ground crew member frontal facial surface, said microphone transducer means including a noise canceling moving coil dynamic microphone member having acoustic signal admitting openings located in oppositely disposed frontal and rearward surfaces thereof and having one long and a plurality of shorter physical dimensions with said long dimension being disposable along a central front to back axis of said air crew member upper cranial surface in said second headband means pivotal position;

mounting means including first and second adjustable pivot members rotatable about each of a pair of orthogonal axies located in the plane of said curved trajectory metallic headband means for mounting said microphone member with two degrees of adjustment freedom on said metallic headband mean adjacent the mouth of said ground crew member while said headband means is disposed in said second pivotal position thereof;

electrical conductor means disposed along said metallic headband means between a first one of said rigid shell enclosure members and said microphone member and between said first and the second of said rigid shell enclosure members for communicating electrical signals between said microphone member and said interior cavity portion of said first rigid shell enclosure member and between said first and second shell enclosure member interior cavities;

resilient sealing means located intermediate said electrical conductor means and the organic material of said shell enclosure members for admitting said electrical conductor means to said shell enclosure member interior cavity portions while sealably excluding ambient external noise from said interior cavity portions;

electrical circuit connecting means including a multi conductored flexible tether cord and multi conductored male and female mateable connector members one mounted transverse of said first rigid shell enclosure member and one mounted on one end of said flexible tether cord for communicating said receiver and microphone transducer electrical signals between a fixed point in the environment of said ground crew member and said first rigid shell enclosure member in a connector mated condition thereof and for freeing said headset apparatus of tether encumberances in the non mated connector condition thereof;

whereby said headset apparatus enables replacement of the separate communications headsets and ear defender headsets normally carried by said ground crew member with a single dual function convertible headset of desirable ruggedness, convenience and utility.