Method relating to three dimensional measurement of objects

• US 4,773,029 A
• Filed: 12/23/1986
• Issued: 09/20/1988
• Est. Priority Date: 04/30/1985
• Status: Expired due to Term

• Current Assignee: Cargoscan A/S
• Original Assignee: Einar Sorensen, Jack R. Hoifodt, Jon Claesson
• Inventors: Claesson, Jon, Hoifodt, Jack R., Sorensen, Einar
• Primary Examiner(s): NOLAND, THOMAS
• Application Number:
  US07/009,341
• Time in Patent Office: 637 Days
• Field of Search: 364/560, 364/561, 364/562, 364/563, 364/564, 364/571, 356/380, 356/386, 356/387, 356/379, 250/560, 250/222.1, 250/223 R, 250/224, 250/359.1, 250/360.1, 73/1 H, 73/1 R, 73/1 J
• US Class Current: 702/167
• CPC Class Codes: G01B 11/00 Measuring arrangements characterised by the use of optical techniques

Abstract

A method for three dimensional measurement of objects being conveyed through or moved relative to a measurement frame for, by incremental measurements of height, width and length of the object to calculate cubical and circumscribed volume of the object. Each transmitter/receiver element pair of the measurement frame is calibrated by controlling the amount of the light emitted from the transmitter and the threshold level of the receiver, such that the signal/noise ratio of the receiver lies above a specific limit, simultaneously with the illumination time being kept the shortest possible. By incremental measurements at least one pair consisting of transmitter element and directly opposite receiver element in the measurement frame is activated at time, and an external signal being a function of the movement of the object relative to the measurement frame is compared with the registered signals from the receiver elements for calculation of the volumes. The measurement frame is constructed in the form of horizontal and vertical transmitter- and receiver modules consisting of the transmitter elements and receiver element respectively. A computer is connected to the measurement frame for calibration of the respective transmitter- and receiver elements of the measurement frame and for calculation of the volumes being derived as a result of shadow images of the object on the receiver elements. A display is associated with the computer for display of the volume magnitude of the object. Utilization for e.g. calculation of freight charges of objects.

Claims

1. A method for the three dimensional measurement of an object to be conveyed through, or moved relative to, a measurement frame containing a plurality of transmitter elements for calculating the cubical or circumscribed volume of the object by means of incremental measurements of height, width and length of the object wherein an opposite receiver element which only detects light during the time period when the transmitter element is active is provided for each transmitter element in the measurement frame, the transmitter and receiver elements being mounted in arrays on modules with a number of the elements in each transmitter and receiver module, at least one module being present in each of two measurement directions, and an external signal which is a function of the movement of the object relative to the measurement frame being compared with data signals derived from the receiver elements for calculating said volume, said data signals being derived on a basis of shadow images on the receiver elements caused by the object, comprising the steps of:

determining for each individual receiver element or groups of receiver elements a threshold level forming criteria for determining whether the receiver element is illuminated or not;

activating the modules, which are arranged in series, by input of a start signal in the first of the modules, which signal is caused to be shifted along the interconnected modules so that at least one element is activated at a time, the start signal causing registration of a module end when it reaches the end of each module, causing registration of an end of each module array when it reaches the end of each module array for the respective measurement direction, and causing registration of the non-presence of subsequent modules in the form of a last module-signal, when it reaches an end of the interconnected module arrays;

feeding all control and data signals for the transmitter part and for the receiver part from one module to the next through tthe transmitter modules and receiver modules, respectively; and

controlling said transmitter part and receiver part from a computer in which said volume is also calculated.

2. A method according to claim 1, wherein each transmitter/receiver pair is calibrated by controlling the amount of light emitted from the transmitter thereof and the threshold value at the receiver thereof so that the signal/noise ratio for the receiver thereof is above a specific limit, simultaneously with the illumination time caused to be the shortest possible.

3. A method according to claim 2, wherein the light from each transmitter element is modulated, and the receiver elements are made sensitive only to such modulated light.

4. A method according to claim 2, wherein the mutual velocity of the object and the measurement frame is altered while the measurement is in progress.

5. A method according to claim 2, wherein the transmitter/receiver elements of the measurement frame make use of visible light.

6. A method according to claim 2, wherein at least two transmitter/receiver element pairs are activated simultaneously.

7. A method according to claim 2, wherein the transmitter/receiver modules output as a result of said start signal electrical control signals indicating the positioning in the measurement system of the respective modules and characteristics thereof, the transmitters are made operative in succession from a logical first transmitter element in the first transmitter module to a logical last transmitter element in the last transmitter module, a first control signal is sent to the computer when the start signal reaches the end of the first transmitter module, a second control signal when the start signal reaches the end of each module array for each respective measurement axis, and a third control signal when the start signal reaches the end of the interconnected modules arrays, i.e. the end of the last module array, the control signals coming from the modules being characteristic of the composition, form and size of the measurement system, and the computer controlling the modules not required to be preprogrammed to know the geometry of the measure system.

8. A method according to claim 2, wherein horizontal and vertical transmitter modules of the transmitter part are signalwise connected in series so that a scanning signal is fed directly to a logical first transmitter module in the module array, whereafter the transmitter elements of each transmitter module are selectively activated module by module, from logical first transmitter element to logical last transmitter element in the module array, only one transmitter element and a receiver element in the measurement frame located right opposite one another being activated at a time, and the vertical receiver modules and horizontal receiver modules of the receiver part similarly being connected in series, but signalwise such that the first module array therein is first scanned from the logical first to the logical last module thereof, whereafter the outermost module array is scanned from logical first module to logical last module thereof.

9. A method according to claim 2, wherein the transmitter/receiver elements of the measurement frame make use of invisible light.

10. A method according to claim 1, wherein the emitted amount of light from each transmitter is determined by controlling the intensity of the light being emitted during the active period thereof.

11. A method according to claim 1, wherein the light from each transmitter element is modulated, and the receiver elements are made sensitive only to such modulated light.

12. A method according to claim 1, wherein the mutual velocity of the object and the measurement frame is altered while the measurement is in progress.

13. A method according to claim 1, wherein the transmitter/receiver elements of the measurement frame make use of visible light.

14. A method according to claim 1, wherein at least two transmitter/receiver element pairs are activated simultaneously.

15. A method according to claim 1, wherein the transmitter/receiver modules output as a result of said start signal, electrical control signals indicating the positioning in the measurement system of the respective modules and characteristics thereof, and the transmitters are made operative in succession from a logical first transmitter element in the first transmitter module to a logical last transmitter element in the last transmitter module, a first control signal is sent to the computer when the start signal reaches the end of the first transmitter module, a second control signal when the start signal reaches the end of each module array for each respective measurement axis, and a third control signal when the start signal reaches the end of the interconnected module arrays, i.e. the end of the last module array, the control signals coming from the modules being characteristic of the composition, form and size of the measurement system, and the computer controlling the modules not required to be preprogrammed to know the geometry of the measurement system.

16. A method according to claim 1, wherein:

horizontal and vertical transmitter modules of the transmitter part are signalwise connected in series so that the scanning signal is fed directly to a logical first transmitter module in the module array, whereafter the transmitter elements of each transmitter module are selectively activated module by module, from a logical first transmitter element to a logical last transmitter element in the module array, only one transmitter element and a receiver element in the measurement frame located right opposite being activated at a time, and

the vertical receiver modules and horizontal receiver modules of the receiver part similarly being connected in series, but signalwise such that the first module array is first scanned from the logical first to the logical last module thereof, whereafter the outermost module array is scanned from logical first module to logical last module thereof.

17. A method according to claim 1, wherein the external signal is supplied from a tacho generator, and the value of the volume calculated by the computer is supplied to a display device.

18. A method according to claim 1, wherein the emitted amount of light from each transmitter is determined by controlling the duration of the light being emitted during the active period of the transmitter element/receiver element.

19. A method according to claim 1, wherein the transmitter/receiver elements of the measurement frame make use of invisible light.