Composite sheet material for magnetic and electronic shielding and product obtained therefrom

• US 4,774,148 A
• Filed: 10/30/1986
• Issued: 09/27/1988
• Est. Priority Date: 12/28/1984
• Status: Expired due to Fees

• Current Assignee: Maeda Corporation (INFRONEER Holdings, Inc.)
• Original Assignee: J & M Co., Ltd., Showa Laminate Printing Company Limited
• Inventors: Goto, Hideo
• Primary Examiner(s): Zimmerman, John J.
• Application Number:
  US06/924,790
• Time in Patent Office: 698 Days
• Field of Search: 174/36, 174/35 R, 174/117 FF, 174/35 MS, 206/328, 206/524.3, 206/524.4, 229/3.5 MF, 428/607, 428/681, 428/935, 428/624, 428/625, 428/626, 428/645, 428/676, 428/677, 428/667, 428/648, 428/659, 428/679
• US Class Current: 428/607
• CPC Class Codes: B32B 15/04 comprising metal as the main or only constituent of a layer, which is next to another layer of the same or of a different material next to a bituminous or tarry layer B32B11/08; next to a water-setting substance layer B32B13/06; next to a glass layer B32B17/061; next to a cellulosic plastic layer B32B23/042
• CPC Class Codes: H05K 9/0088 comprising a plurality of shielding layers; combining different shielding material structure
• CPC Class Codes: Y10S 428/935 Electroplating
• CPC Class Codes: Y10T 428/12438 Composite
• CPC Class Codes: Y10T 428/12556 Organic component
• CPC Class Codes: Y10T 428/12701 Pb-base component
• CPC Class Codes: Y10T 428/12722 Next to Group VIII metal-base component
• CPC Class Codes: Y10T 428/12799 Next to Fe-base component [e.g., galvanized]
• CPC Class Codes: Y10T 428/12854 Next to Co-, Fe-, or Ni-base component
• CPC Class Codes: Y10T 428/12917 Next to Fe-base component
• CPC Class Codes: Y10T 428/12937 Co- or Ni-base component next to Fe-base component

Abstract

Composite sheet material, used for shielding magnetism and electromagnetic waves, principally made of an electrodeposited iron foil, as the core, with a thickness of at least 10 μm which is applied on either side surface thereof a plating layer with a respectively predetermined metal, and of, a covering layer which is formed of a suitable sheet-like material and which is to be laminated on at least one of the two plating layers through the medium of an adhesive layer. A variety of products utilizing this composite sheet material as an essential elements thereof which stretches over a wide field wherein magnetic and electronic shield is required, for example: magnetic-card holders; magnetic-card protection cases or boxes; envelopes and containers for keeping and transporting magnetic recording media; wallpapers for various special rooms, etc.

Claims

1. A composite sheet material for magnetic and electronic shielding, comprising:

a composite sheet metal including an electrodeposited iron foil with a thickness of 10-50 microns, and a pair of metal plating layers on opposite surfaces of said electrodeposited iron foil; and

a covering layer formed on at least one of said pair of metal plating layers of the composite sheet metal, said covering layer comprising at least one layer of sheet material which is bonded to the respective surface of the composite sheet metal with an adhesive layer interposed therebetween, wherein each of said metal plating layers consists of a first plating layer formed of a highly electrically conductive metal selected from the group consisting of zinc, tin, nickel, chromium and copper, and a second plating layer formed of lead on said first plating layer.

17. The composite sheet material of claim 1, wherein said first plating layer of the metal plating layer has a thickness within a range of 0.1-5 microns.

18. The composite sheet material of claim 1, wherein said sheet material is selected from the group consisting of paper, plastic sheet, metallic foil, metallic film, and metallic sheet.

19. The composite sheet material of claim 1, wherein said second plating layer of the metal plating layer has a thickness within a range of 20-100 microns.

2. A composite sheet material for magnetic and electronic shielding, comprising:

a composite sheet metal including an electrodeposited iron foil with a thickness of at least 10 μ

m and not more than 50 μ

m, and a pair of metal plating layers on opposite surfaces of said electrodeposited iron foil, said metal plating layers being formed of a metal selected from the group consisting of zinc, tin, nickel, chromium, copper and lead; and

a covering layer formed on at least one of said pair of metal plating layers of the composite sheet metal, said covering layer comprising at least one layer of sheet material which is bonded to the respective surface of the composite sheet metal with an adhesive layer interposed therebetween, wherein said covering layer is formed on each of said pair of metal layers of the composite sheet metal, and further comprising a pressure sensitive adhesive layer formed on one of the covering layers and a release liner adhering to said pressure sensitive adhesive layer.

3. The composite sheet material of claim 2, wherein the other covering layer consists of a sheet of flameproof paper or flame retardant plastics.

4. An adhesive tape for magnetic and electronic shielding formed of the composite sheet material according to claim 2.

5. A composite sheet material for magnetic and electronic shielding, comprising:

a composite sheet metal including an electrodeposited iron foil with a thickness of at least 10 μ

m and not more than 50 μ

m, and a pair of metal plating layers on opposite surfaces of said electrodeposited iron foil, said metal plating layers being formed of a metal selected from the group consisting of zinc, tin, nickel, chromium, copper and lead; and

a covering layer formed on at least one of sad pair of metal plating layers of the composite sheet metal, said covering layer comprising at least one layer of sheet material which is bonded to the respective surface of the composite sheet metal with an adhesive layer interposed therebetween, wherein said covering layer is formed on each of said pair of metal plating layers of the composite sheet metal, one of said covering layers consisting of a flame retardant plastic sheet, the other covering layer consisting of a flame retardant foam plastic sheet.

6. A composite sheet material for magnetic and electronic shielding, comprising:

a composite sheet metal including an electrodeposited iron foil with a thickness of at least 10 μ

m and not more than 50 μ

m, and a pair of metal plating layers on opposite surfaces of said electrodeposited iron foil, said metal plating layers being formed of a metal selected from the group consisting of zinc, tin, nickel, chromium, copper and lead; and

a covering layer formed on at least one of said pair of metal plating layers of the composite sheet metal, said covering layer comprising at least one layer of sheet material which is bonded to the respective surface of the composite sheet metal with an adhesive layer interposed therebetween, wherein said covering layer is formed on one of said metal plating layers, and further comprising a pressure sensitive ahdesive layer formed on the other metal plating layer, and a release liner adhering to said pressure sensitive adhesive layer.

7. The composite sheet material of claim 6, wherein said pressure sensitive adhesive layer includes particles of a highly electrically conductive metal, said composite sheet metal being electrically conductive with an object which is bonded thereto by said adhesive layer.

8. An adhesive tape for magnetic and electronic shielding formed of the composite sheet material according to claim 6.

9. An electrical conductor assembly for magnetic and electronic shielding, comprising:

a plate shaped electrical conductor body including a plurality of mutually independent electrical conducting members, and insulating layers sandwiching said conducting members;

a composite sheet metal disposed on at least one side of said electrical conductor body, and including an electrodeposited iron foil having a thickness of 10-50 microns, and a pair of metal plating layers on opposite surfaces of said electrodeposited iron foil; and

a covering layer formed on at least one of said pair of metal plating layers of the composite sheet metal, said covering layer comprising at least one layer of sheet material which is bonded to the respective surface of the composite sheet metal with an adhesive layer interposed therebetween,

wherein each of said metal plating layers consists of a first plating layer formed of a highly electrically conductive metal selected from the group consisting of zinc, tin, nickel, chromium and copper, and a second plating layer formed of lead on said first plating layer.

10. A corrugated packaging material for magnetic and electronic shielding, of corrugated fiberboard construction comprising at least one corrugated medium layer, and a pair of liner layers adhering to opposite surfaces of said corrugated medium layer, wherein the improvement comprises:

said at least one corrugated medium layer or at least one of said liner layers is formed of a composite sheet metal including an electrodeposited iron foil having a thickness of at least 10 μ

m and not more than 50 μ

m, and a pair of metal plating layers on opposite surfaces of said electrodeposited iron foil, said metal plating layers being formed of a metal selected from the group consisting of zinc, tin, nickel, chromium, copper and lead.

11. The packaging material of claim 10, wherein said metal plating layers have a thickness within a range of 0.1-5 μ

m,.

12. The packaging material of claim 10, wherein said corrugated medium layer is formed on one side of the liner layer formed of said composite sheet metal, said packing material further comprising a covering layer formed on the other side of said liner layer formed of the composite sheet metal, said covering layer comprising at least one layer of sheet material which is bonded to the liner layer with an adhesive layer interposed therebetween.

13. The packaging material of claim 12, wherein said sheet material is selected from the group consisting of paper and plastic sheet.

14. An envelope of rectangular shape for accommodating a magnetic recording medium and/or an electronic component, formed of the packaging material according to claim 10.

15. The envelope of claim 14, formed by folding a sheet of said packaging material.

16. A box formed of the packaging material according to claim 10, for accommodating a magnetic recording medium or an electronic component for magnetic and electronic shielding.