Modular seven wire electrical connector system

• US 4,775,328 A
• Filed: 07/02/1985
• Issued: 10/04/1988
• Est. Priority Date: 07/02/1985
• Status: Expired due to Term

• Current Assignee: BGH Acquisition, Corp.
• Original Assignee: Electri-Cable Assemblies, Inc. (Graham Holdings Company)
• Inventors: McCarthy, David G.
• Primary Examiner(s): McQuade, J. Patrick
• Application Number:
  US06/751,617
• Time in Patent Office: 1,190 Days
• Field of Search: 339/22 R, 339/22 B, 339/21, 339/20, 339/23, 339/24, 339/143 R, 174/48, 174/49, 439/607-610, 439/110-122, 439/207-213
• US Class Current: 439/211
• CPC Class Codes: H01R 13/658 High frequency shielding arrangements, e.g. against EMI [Electro-Magnetic Interference] or EMP [Electro-Magnetic Pulse] coaxial coupling devices specially adapted for high frequency H01R24/40; for flat or ribbon cable connectors H01R12/774; for coaxial cable H01R9/05
• CPC Class Codes: H01R 13/6592 the conductive member being a shielded cable
• CPC Class Codes: H01R 13/6596 the conductive member being a metal grounding panel
• CPC Class Codes: H01R 25/006 the coupling part being secured to apparatus or structure, e.g. duplex wall receptacle

Abstract

The present invention provides a modular electrical power block assembly including a plurality of ports for receiving individual modular circuits. The power block assembly includes seven separate electrical conductors, three of which are hot, two of which are neutral and two of which are ground, for providing three separate and independent circuits. The hot wire of one of the circuits is advantageously separated from the hot wires of the remaining two circuits by two grounds and two neutrals and one circuit may be shielded to prevent penetration of electro-magnetic interference from the other circuits. Individual circuit modules are adapted to be received within individual ports of the power block for selectively completing one or more of the three independent circuits provided by the power block assembly. The contacts extending from the individual circuit modules are arranged to engage only preselected wires within the power block assembly for completing a predetermined circuit. Although the circuit modules are mechanically interchangeable with respect to the ports on the power block, they are not electrically interchangeable and will establish the same circuit in any port in which they are received. The present system may be advantageously mounted by sliding a mounting bar on top of the power block into an overhead bracket in lieu of the use of conventional mounting means such as screws or bolts. A tool is provided for conveniently removing individual circuit modules from ports in the power block in one simple step.

Claims

1. A modular power system comprising:

a housing having a plurality of electrical conductors received therein,

a plurality of individual ports defined in said housing, each of said ports adapted to receive a single circuit module therein,

each of said circuit modules adapted to electrically engage a plurality of said electrical conductors to establish a predetermined electrical circuit when one of said single circuit modules is received in any one of said plurality of ports

said housing having at least seven electrical conductors including at least two ground conductors, at least two neutral conductors and at least three live conductors for providing at least three electrical circuits, two of said circuits having common neutral and ground conductors and a third circuit having separate neutral and ground conductors.

2. The modular power system defined in claim 1 wherein each of said circuit modules is substantially physically similar to each other and each of said ports defined in said housing is of substantially the same dimensions such that any of said single circuit modules may be physically received in any of said ports.

3. The modular power system defined in claim 1 wherein each of said ports defines a plurality of slots corresponding at least in number and position to said seven electrical conductors within said housing.

4. The modular power system defined in claim 3 wherein said single circuit modules received in said ports in said housing are adapted to electrically engage a predetermined number of said plurality of electrical conductors in said housing through said corresponding slots in said port.

5. The modular power system of claim 1 further including means for isolating said third circuit from said two other circuits.

6. The modular power system of claim 1 further including means for shielding said third circuit from said other two circuits.

7. The modular power system of claim 6 wherein said third circuit is shielded by surrounding said separate live, ground and neutral conductors forming said third circuit by a metallic foil.

8. The modular power system of claim 7 wherein said metallic foil is adapted to prevent penetration of electro-magnetic radiation generated from said other two circuits.

9. The modular power system of claim 1 wherein said electrical conductors in said housing are arranged such that one of said live conductors is physically separated from the other of said two live conductors by positioning said two ground conductors and said two neutral conductors therebetween.

10. The modular power system of claim 1 wherein each of said circuit modules includes three electrical prongs, said electrical prongs adapted to electrically engage one of said live conductors, one of said neutral conductors, and one of said ground conductors in said housing when said circuit module is received in any port defined in said housing.

11. The modular power system of claim 10 wherein each of said ports in said housing includes a plurality of slots each of which are respectively aligned with said electrical conductors in said housing, and said circuit modules electrically engage predetermined electrical conductors in said housing through said slots when said circuit modules are received in said ports.

12. The modular power system of claim 11 wherein each of said circuit modules establishes a predetermined electrical circuit when said circuit module is received in any of said ports in said housing.

13. The modular power system of claim 12 wherein said predetermined electrical circuit established by any of said circuit modules is determined by the orientation of said electrically conductive members on said circuit module relative to said electrical conductors in said housing when said circuit module is received in any of said ports.

14. The modular power system of claim 13 wherein said orientation of said electrically conductive members on said circuit module relative to said electrical conductors in said housing is arranged such that insertion of any one of said circuit modules in any one of said ports will engage the same electrical conductors in said housing.

15. The system of claim 1 further including means for electrically connecting said housing to a cable.

16. The system of claim 15 wherein said cable includes at least seven electrical wires corresponding to the electrical conductors in said housing.

17. The system of claim 16 further including means in said cable for shielding one of said live wires, one of said neutral wires, and one of said ground wires from the other wires in said cable.

18. The system of claim 1 including a narrow electrical band adapted to being electrically connected to said housing, said band including at least seven wires arranged vertically oriented with respect to each other and corresponding to said at least seven electrical conductors in said housing.

19. The system of claim 18 including means for shielding at least one of said live wires, one of said neutral wires and one of said ground wires in said band from the other of said wires in said band.

20. The system of claim 19 further including at least one drain wire in said band.

21.

The system of claim 1 including:

a mounting bar on said housing, said mounting bar adapted to be received in a mounting bracket by sliding said mounting bar into said mounting bracket,

whereby said power block module is removably mounted to and dismounted from said mounting bracket by a sliding movement.

22. The system of claim 21 wherein said mounting bar extends longitudinally along the upper surface of said housing, said mounting bar defining two longitudinal flanges along its opposed edges, said flanges being shaped to be received within complementary configured end sections of said mounting bracket.

23. system of claim 22 wherein said mounting bar defines a longitudinal channel along the upper surface thereof for receiving in said channel a complementary guide rib defined on said bracket for guiding said mounting bar as it is slid into said bracket.

24.

The system of claim 1 wherein:

said circuit module defines three openings for receiving respectively a live conductive member, a neutral conductive member, and a ground member of an electrical plug adapted to be inserted into said circuit module,

said circuit module being arranged such that said opening therein for receiving said ground member of said plug is defined above the other of said two openings such that downwardly falling objects will strike said ground member if said plug is not fully inserted into said openings in said circuit module.