Electrochemical gas sensor

• US 4,775,456 A
• Filed: 02/02/1987
• Issued: 10/04/1988
• Est. Priority Date: 02/02/1987
• Status: Expired due to Fees

• Current Assignee: Teledyne Industries Incorporated (Teledyne Technologies Incorporated)
• Original Assignee: Teledyne Industries Incorporated (Teledyne Technologies Incorporated)
• Inventors: Jones, Carl R., Shah, Atul S., Lauer, Jay M.
• Primary Examiner(s): TUNG, TA HSUNG
• Application Number:
  US07/010,266
• Time in Patent Office: 610 Days
• Field of Search: 204/1 P, 204/415, 204/412
• US Class Current: 204/412
• CPC Class Codes: G01N 27/404 Cells with anode, cathode and cell electrolyte on the same side of a permeable membrane which separates them from the sample fluid , e.g. Clark-type oxygen sensors

Abstract

An electrochemical gas analyzer is disclosed which includes sensing, compensation and counter electrodes in an electrolyte. The compensation electrode provides a compensation signal related to the concentration of gas dissolved in the bulk of the electrolyte. This compensation signal is subtracted from the analyzer output signal to eliminate errors caused by bulk electrolyte dissolved gas.

Claims

1. In an electrochemical gas sensor for measuring the concentration of a gas in a gas mixture, the sensor including a housing which supports a gas permeable, liquid impermeable membrane, a counter-electrode, a sensing electrode having first and second surfaces, where the first surface is adjacent the membrane, and the second surface is further away from the membrane than the first surface, an electrolyte in contact with the counter-electrode and the first and at least a portion of the second surface of the sensing electrode, and means for enabling the gas to dissolve into the electrolyte, signal means for connecting the sensing and counter electrodes to an electrical circuit to provide a first electrical signal which is related to the concentration of gas dissolved in the electrolyte which contacts the surfaces of the sensing electrode, the improvement comprising:

compensation means for providing a second electrical signal which is related to the concentration of gas dissolved in the electrolyte which contacts the second surface of the sensing electrode, the compensation means including a compensating electrode having a surface substantially coplanar with said at least a portion of the second surface of the sensing electrode and being in contact with the electrolyte, whereby said compensating electrode is positioned for sensing a concentration of the gas to be measured equal to the concentration of the gas at the second surface of the sensing electrode; and

means for subtracting the second signal from the first signal to provide a signal which is related to substantially only the concentration of gas dissolved in the thin film of electrolyte which contacts the first surface of the sensing electrode.

2. An electrochemical gas sensor for measuring the concentration of a gas in a gas mixture, comprising:

a housing which supports a membrane which is permeable to the gas;

a counter electrode mounted in the housing;

A sensing electrode mounted within the housing and having first and second surfaces, where the first surface is adjacent the permeable membrane, and the second surface is further away from the permeable membrane than the first surface;

an electrolyte containing within the housing and in contact with the counter electrode and the first surface of the sensing electrode, and a portion of the second surface of the sensing electrode, and into which electrolyte the gas is dissolved as it passed through the permeable membrane;

signal means for connecting the sensing and counter electrodes to an electrical circuit to provide a first electrical signal which is related to the concentration of gas dissolved in the electrolyte which contacts the surfaces of the sensing electrode; and

compensation means including a compensating electrode for providing a second electrical signal which is related to the concentration of gas dissolved in the electrolyte which contacts the said portion of the second surface of the sensing electrode, said compensating electrode having a surface substantially coplanar with said portion of the second surface of the sensing electrode.

3. The sensor of claim 2 in which the compensation means includes an electrical insulator which is impermeable to the gas and electrolyte and has first and second opposing surfaces, where the first insulator surface covers all but the mid portion of the second surface of the sensing electrode, whereby the gas dissolved in the electrolyte cannot contact the covered surface, and the compensating electrode covers a predetermined area of the second insulator surface and is in contact with the electrolyte.

4. The sensor of claim 3 further including means for subtracting the second signal from the first signal to provide a signal which is related to only the concentration of gas dissolved in the thin film of electrolyte which contacts the first surface of the sensing electrode.

5. The sensor of claim 3 where the second signal is multiplied by a constant equal to the ratio of the area of the said portion of the second surface of the sensing electrode to the area of the compensating electrode, and the product of the second signal and the constant is subtracted from the first signal to provide a signal which is related to substantially only the concentration of gas dissolved in the thin film of electrolyte which contacts the first surface of the sensing electrode.