Method of and apparatus for making bread

• US 4,776,265 A
• Filed: 09/18/1987
• Issued: 10/11/1988
• Est. Priority Date: 10/12/1985
• Status: Expired due to Term

• Current Assignee: Shin Ojima
• Original Assignee: Shin Ojima
• Inventors: Ojima, Shin
• Primary Examiner(s): Jenkins, Robert W.
• Application Number:
  US07/098,448
• Time in Patent Office: 389 Days
• Field of Search: 99/348, 99/468, 99/470, 99/473, 99/474, 99/475, 99/476, 99/483, 99/484, 426/27
• US Class Current: 99/348
• CPC Class Codes: A21B 7/005 in combination with mixing or kneading devices
• CPC Class Codes: A21C 1/02 with vertically-mounted tools; Machines for whipping or beating
• CPC Class Codes: B01F 2035/99 Heating
• CPC Class Codes: B01F 27/80 with stirrers rotating about a substantially vertical axis
• CPC Class Codes: B01F 35/3213 at the lower side of the axis, e.g. driving the stirrer from the bottom of a receptacle

Abstract

A method and apparatus for making bread wherein the duration of kneading is set at a predetermined value, and the kneading stage is divided into (1) an early kneading stage wherein either cool or warm air is blown onto the dough at the start of kneading to bring the dough temperature, within a short time period, close to the optimum kneading temperature and (2) a later kneading stage wherein cool air and warm air are blown onto the dough in an alternating mode in order to maintain the dough temperature close to the optimum kneading temperature.

Claims

1. An apparatus for making bread comprising:

an oven provided with oven heating means;

a vessel internally disposed in said oven for receiving bread materials;

kneading means comprising a rotary vane internally disposed at the bottom of said vessel;

a temperature sensor disposed inside said vessel;

a heater-equipped blower capable of switching between blowing warm air or cool air, said heat-equipped blower being provided with means for conducting air blown by the heater-equipped blower to said vessel; and

a control unit for controlling the performance, in a sequential order, of a kneading step wherein the bread materials are kneaded into a dough, a fermentation step in which the kneaded dough is fermented, and a baking step in which the fermented dough is baked, wherein said control unit comprises means for setting a predetermined duration for the kneading step, means for comparing the temperature detected by said temperature sensor to a predetermined optimal kneading temperature, and means for activating said heat-equipped blower to blow cool air into said vessel if the detected temperature is higher than the optimal kneading temperature, and to blow warm air into said vessel if the detected temperature is lower than the optimal kneading temperature, and means for terminating the kneading step at the end of the preset duration for the kneading step.

2. An apparatus for making bread as set forth in claim 1, wherein the rotary vane is rotatably fitted on a revolving shaft.

3. An apparatus for making bread as set forth in claim 2, wherein the top part of the revolving shaft is hollow and is made of heat-resistant resin and the tip of said shaft is reduced in thickness and said temperature sensor is internally disposed therein.

4. An apparatus for making bread as set forth in claim 3, wherein the rotary vane is provided with a leg part of such length as to protrude from the bottom surface of a loaf of bread taken out from the vessel.

5. An apparaus for making bread as set forth in any one of claims 1, 2, 3, or 4, wherein a heater-equipped blower capable of changing over the directions of blowing from a positive one to a negative one and vice verse is used.

6. An apparatus for making bread comprising:

an oven provided with oven heating means;

a vessel internally disposed in said oven for receiving bread materials;

kneading means comprising a rotary vane internally disposed at the bottom of said vessel;

a temperature sensor disposed inside said vessel;

a heater-equipped blower capable of switching between blowing warm air or cool air, said heat-equipped blower being provided with means for conducting air blown by the heater-equipped blower to said vessel;

a yeast pouring device comprising a yeast reserving box and means for conducting yeast from said yeast reserving box to said vessel;

a control unit for controlling the performance, in a sequential order, of a kneading step wherein the bread materials are kneaded into a dough, a yeast-pouring step in which yeast is poured into the vessel and kneaded with the dough, a fermentation step in which the kneaded dough is fermented, and a baking step in which the fermented dough is baked, wherein said control unit comprises means for setting a predetermined duration for the kneading step, means for comparing the temperature detected by said temperature sensor to a predetermined yeast-pouring temperature, means for activating the pouring yeast pouring device to pour yeast into said vessel when the detected temperature reaches the predetermined yeast-pouring temperature, means for comparing the temperature detected by said temperature sensor to a predetermined optimal kneading temperature, and means for activating said heat-equipped blower to blow cool air into said vessel if the detected temperature is higher than the optimal kneading temperature, and to blow warm air into said vessel if the detected temperature is lower than the optimal kneading temperature, and means for terminating the kneading step at the end of the preset duration for the kneading step.

7. An apparatus for making bread as set forth in claim 6, wherein the predetermined yeast-pouring temperature is 27°

C.

8. An apparatus for making bread as set forth in claim 7, wherein the yeast-pouring device is disposed above the vessel and comprises a yeast reserving box and an electromagnetic valve disposed below said yeast reserving box.

9. An apparatus for making bread as set forth in claim 7, wherein the yeast pouring device comprises a yeast reserving box connected, by way of an electromagnetic valve, to an appropriate midpoint of a duct connected to the heater-equipped blower.

10. An apparatus for making bread as set forth in claim 7, wherein the yeast pouring device comprises a yeast reserving box fixed to the outer wall of the vessel and having a yeast pouring port drilled on said outer wall, and a mechanism for opening and closing said yeast pouring port.