Process for increasing the selectivity of anisotropic gas separation membranes

• US 4,776,936 A
• Filed: 05/09/1986
• Issued: 10/11/1988
• Est. Priority Date: 05/09/1986
• Status: Expired due to Term

• Current Assignee: E. I. du Pont de Nemours and Company (Corteva, Inc.)
• Original Assignee: Gulf South Research Institute
• Inventors: Lynch, Stephen C., Smith, James K., McTopy, John W. II
• Primary Examiner(s): Niebling, John F.
• Assistant Examiner(s): Hsing, Ben C.
• Application Number:
  US06/861,549
• Time in Patent Office: 886 Days
• Field of Search: 55/16, 55/158, 264/22, 264/25, 264/26, 204/157.15, 204/157.6
• US Class Current: 204/157.15
• CPC Class Codes: B01D 67/0083 Thermal after-treatment
• CPC Class Codes: B01D 67/009 with wave-energy, particle-radiation or plasma
• CPC Class Codes: B01J 19/126 Microwaves

Abstract

Anisotropic gas separation membranes are treated to alter the microporosity of their thin, dense layer or composite coating--the layer or coating which provides selectivity in separations employing such membranes. The treatment increases the selectivity of a membrane with minimal decrease in its flux. The process comprises applying a polar activator to the membrane followed by exposing the membrane to microwave frequency radiation for a period of time sufficient to compact the thin layer of the membrane. The polar activator may be incorporated in the membrane during fabrication or applied as an after-treatment.

Claims

1. A process for increasing the relative concentration of one or more gases in a gas mixture, which comprises:

(a) adding a polar activator to an anisotropic gas separation membrane;

(b) exposing the membrane containing the polar activator to microwave radiation;

(c) exposing a first gas mixture to one side of the membrane;

(d) producing a second gas mixture by the selective diffusion of gases from the first gas mixture through the membrane; and

,

(e) collecting the second gas mixture from the opposite side of the membrane.

2. A process as recited in claim 1 wherein the first gas mixture includes a gas selected from the group consisting of:

hydrogen, nitrogen, carbon dioxide, carbon monoxide, hydrogen sulfide, water vapor, and alkanes with one to four carbon atoms.

3. A process as recited in claim 1 wherein the first gas mixture comprises carbon dioxide and methane.

4. A process as recited in claim 1 wherein the first gas mixture comprises hydrogen and methane.

5. A process for treating an anisotropic gas separation membrane to increase its selectivity by altering the microporosity of an ultrathin, dense layer of the membrane, which comprises:

(a) applying a polar compound to the ultrathin, dense layer of the composite membrane by exposing the dense layer to a gas stream comprising an inert carrier gas and the vapor phase polar compound at a temperature above the condensation point of the polar compound and below the glass transition temperature of any polymer from which the membrane was fabricated for a period of time less than that necessary to establish equilibration between the polar compound in the vapor phase and the polar compound in or on the ultrathin, dense layer of the composite membrane; and

,

(b) heating the membrane, activated by the addition of the polar compound, using microwave radiation at a nominal frequency of 2450 megahertz for a period of more than about 5 seconds and less than about 300 seconds and less than that period sufficient to initiate pyrolysis in a composite membrane of the same formulation but without the addition of the polar compound.