Heater with duty cycle controller

• US 4,777,350 A
• Filed: 10/09/1984
• Issued: 10/11/1988
• Est. Priority Date: 10/09/1984
• Status: Expired due to Term

• Current Assignee: Ranco Incorporated of Delaware (Schneider Electric SE)
• Original Assignee: Ranco Electronics Division
• Inventors: Bengston, Merle, Crocket, Charles
• Primary Examiner(s): PASCHALL, MARK H
• Application Number:
  US06/658,696
• Time in Patent Office: 1,463 Days
• Field of Search: 219/494, 219/497, 219/499, 219/501, 219/507-509, 323/235, 323/236, 323/319, 307/117, 307/252 B, 307/252 UA
• US Class Current: 219/497
• CPC Class Codes: G05D 23/1913 delivering a series of pulses
• CPC Class Codes: G05D 23/24 the sensing element having a resistance varying with temperature, e.g. a thermistor

Abstract

A heater including a sensing device for sensing an ambient temperature, a temperature input device for providing a user selectable input temperature both connected to a first circuit to control the heater. The first control circuit includes positive feedback and negative feedback to electrically define a temperature range. The first circuit provides an on/off time duty cycle output wherein the on to off time of the duty cycle is relative to the relationship between the temperature range and the sensed ambient temperature. A second circuit is connected to receive the duty cycle output from the first circuit and is further connected to an alternating current power source to provide a second output signal during the zero crossing of the alternating current power source and when the duty cycle output is present. A driver circuit is connected to receive this second signal and activates the heater when the second signal is active by providing a third signal to a triac which regulates power to the heater.

Claims

1. A heater control apparatus comprising:

(a) a user temperature selection means for producing a signal representative of a user selected temperature;

(b) an ambient temperature sensor means for producing a signal representative of the ambient temperature;

(c) a comparator means responsive to the user selected temperature signal and ambient temperature signal for producing a difference signal, said comparator means having a positive feedback means operatively connected thereto for producing a duty cycle having a set hysteresis range, and a negative feedback means operatively connected thereto for defining a temperature range, said negative feedback means responsive to the difference signal for regulating the on and off time of the duty cycle;

(d) an alternating current zero crossing determining means operatively connected to the comparator means for producing output time periods at the zero crossings during which difference signals from the first comparator means are passed as load driver control signals; and

(e) a load driver means responsive to the load driver control signals for producing regulated power, whereby heater operation is controlled by the regulated heater supply power.

2. A heater control apparatus according to claim 1 wherein said comparator means provides a constant on output when the sensed ambient temperature signal is below said temperature range.

3. A heater control apparatus according to claim 2 wherein said comparator means provides a constant off output when said sensed ambient temperature is above said temperature range.

4. A heater control apparatus according to claim 3 wherein said comparator means duty cycle has an on to off time proportional to the magnitude of the fractional range portion of the temperature range below the sensed ambient temperature when the sensed ambient temperature is within said temperature range.

5. A heater control apparatus according to claim 1 wherein the negative feedback means of the comparator means includes first and second serially connected resistors for establishing voltages indicative of the temperature range with the user selected temperature establishing the center point of the range of temperatures.

6. A heater control apparatus according to claim 5 wherein said negative feedback means of the comparator means further includes a capacitor operatively connected to the junction of the first and second resistors, said resistor capacitor circuit forming a timing circuit for determining the magnitude of the on and off times of the duty cycle.

8. A heater control apparatus according to claim 5 wherein the positive and negative feedback means coact with the comparator means to establish a second temperature range within the first temperature range with the ambient temperature establishing the center point of the second temperature range.

9. A heater control apparatus according to claim 1 wherein the comparator means is an operational amplifier and the positive feedback means includes a first resistor having a first end connected to a source of power, and a second end connected to the junction of first sides of a capacitor and a second resistor and to the output of the operational amplifier, said operational amplifier having its positive terminal connected to the junction of the second sides of the capacitor and resistor.

10. A heater control apparatus according to claim 9 further including a night set back circuit having a switch connected to the junction of a resistor coupled to ground and a diode, and a resistor having a first end connected to the diode, and a second end connected to the junction of the user temperature selector means and positive terminal of the operational amplifier whereby the temperature is lowered responsively to switch operation.

11. A heater control apparatus according to claim 1 wherein the zero crossing determining means includes an operational amplifier operatively connected to the comparator means, said zero crossing operational amplifier having an RC timing feedback circuit for producing zero crossing time periods and the driver circuit includes a Triac operatively connected to the zero crossing determining means for receiving during the zero crossing periods, the difference signal of the comparator means as a Triac control signal for supplying heater power responses to the intermittently received difference signal whereby the circuit size requirements for the heater control apparatus are reduced.

7. A heater control apparatus according to claim 13 further including a power supply circuit for providing power to said comparator means, said zero crossing means, and said driver circuit said power supply circuit including a capacitive filter connected in parallel with a zener diode for producing directly from an alternating current source the positive direct power supply voltage.