Tactile sensing tool positioning system

• US 4,778,317 A
• Filed: 01/13/1986
• Issued: 10/18/1988
• Est. Priority Date: 01/13/1986
• Status: Expired due to Fees

• Current Assignee: Vought Aircraft Industries, Inc. (Triumph Group, Inc.)
• Original Assignee: LTV Aerospace & Defense Co. (LTV Corp.)
• Inventors: Earle, George A. III, Button, Richard D., Wheetley, Michael J.
• Primary Examiner(s): BILINSKY, ZENON
• Application Number:
  US06/818,447
• Time in Patent Office: 1,009 Days
• Field of Search: 408/8, 408/13, 408/187, 408/87, 408/88, 408/73, 408/74, 408/75, 408/76, 408/77, 408/10, 408/11, 408/16, 408/12, 408/236, 409/178, 409/179, 409/204, 409/205, 409/211, 409/216, 409/199, 409/207
• US Class Current: 409/211
• CPC Class Codes: B23Q 17/2233 for adjusting the tool relative to the workpiece
• CPC Class Codes: B23Q 33/00 Methods for copying
• CPC Class Codes: B23Q 35/14 controlling one or more electromotors
• CPC Class Codes: G05B 2219/50356 Tool perpendicular, normal to 3-D surface
• CPC Class Codes: Y10T 408/175 to control relative positioning of Tool and work
• CPC Class Codes: Y10T 409/308232 and angular adjustment
• CPC Class Codes: Y10T 409/308512 Compound angular adjustment

Abstract

A tactile sensing tool positioning system for positioning a tool normal to the surface of a curved workpiece is disclosed. The tool positioning system of the present invention includes a steel frame for rigidly supporting a cutting tool having a longitudinal cutting implement, such as a drill bit or countersink bit. The steel frame includes a steel collar which is normal to the axis of the cutting implement and which supports a deformable ring of polyurethane or other resilient material. A plurality of aluminum cylinder positioning sensors are imbedded into the steel collar and surrounded by the deformable ring with one end of each aluminum cylinder positioning sensor contiguous with the exposed surface of the deformable ring. The axial loading experienced by each aluminum cylinder positioning sensor is measured by an associated strain gauge, and a quadrature circuit is then utilized to balance the forces on the aluminum cylinder positioning sensors and normalize the longitudinal cutting implement. In an alternate embodiment of the present invention two groups of aluminum cylinder positioning sensors are disposed in two separate planes both of which are normal to the axis of the cutting implement. By balancing the forces to determine arcs of equal loading, the longitudinal cutting implement with the surface of a highly curved workpiece may be calculated.

Claims

1. A tool positioning system for positioning a tool normal to the surface of a curved workpiece, said tool positioning system comprising:

a rigid frame for receiving and supporting a tool having a longitudinal cutting implement;

a rigid collar portion of said rigid frame, said rigid collar portion disposed circumferentially around said longitudinal cutting implement and normal to the axis thereof;

a deformable ring disposed on said rigid collar portion;

a plurality of rigid elongate members disposed within said deformable ring, each of said rigid elongate members having a first end imbedded in said rigid collar portion and a second end contiguous with the surface of said deformable ring;

means for measuring the strain induced on each of said plurality of rigid elongate members in response to contact with said curved workpiece and for generating a signal in response thereto; and

means for positioning said longitudinal cutting implement normal to the surface of said curved workpiece in response to said signal.

2. The tool positioning system according to claim 1 wherein said rigid frame is constructed utilizing steel.

3. The tool positioning system according to claim 1 wherein said tool comprises a drill.

4. The tool positioning system according to claim 1 wherein said longitudinal cutting implement comprises a drill bit.

5. The tool positioning system according to claim 1 wherein said rigid collar portion is constructed utilizing steel.

6. The tool positioning system according to claim 1 wherein said deformable ring is constructed utilizing polyurethane.

7. The tool positioning system according to claim 1 wherein said plurality of rigid elongate members comprise a plurality of aluminum cylinders.

8. The tool positioning system according to claim 7 wherein said means for measuring the strain induced on each of said plurality of aluminum cylinders comprises a plurality of strain gauges mounted on said plurality of aluminum cylinders.

9. The tool positioning system according to claim 7 wherein said plurality of aluminum cylinders comprises at least four aluminum cylinders.

10. A tool positioning system for position a tool normal to the surface of a curved workpiece, said tool positioning system comprising:

a rigid frame for receiving and supporting a tool having a longitudinal cutting implement;

a rigid collar portion of said rigid frame, said rigid collar portion disposed circumferentially around said longitudinal cutting implement and normal to the axis thereof;

a deformable ring disposed on said rigid collar portion;

a plurality of rigid elongate members disposed within said deformable ring and disposed equidistantly around said rigid collar portion, each of said plurality of rigid elongate members being parallel with said elongate cutting implement and having a first end imbedded in said rigid collar portion and a second end contiguous with the surface of said deformable ring;

means for measuring the strain induced on each of said plurality of rigid elongate members in response to contact with said curved workpiece and for generating a signal in response thereto; and

means for positioning said longitudinal cutting implement normal to the surface of said curved workpiece in response to said signal.

11. The tool positioning system according to claim 10 wherein said rigid frame is constructed utilizing steel.

12. The tool positioning system according to claim 10 wherein said rigid collar portion is constructed utilizing steel.

13. The tool positioning system according to claim 10 wherein said deformable ring is constructed utilizing polyurethane.

14. The tool positioning system according to claim 10 wherein said plurality of rigid elongate members comprise a plurality of aluminum cylinders.

15. The tool positioning system according to claim 10 wherein said plurality of aluminum cylinders comprises at least four aluminum cylinders.

16. A tool positioning system for positioning a tool normal to the surface of a curved workpiece, said tool positioning system comprising:

a rigid frame for receiving and supporting a tool having a longitudinal cutting implement;

a rigid collar portion of said rigid frame, said rigid collar portion disposed circumferentially around said longitudinal cutting implement and normal to the axis thereof;

a deformable ring disposed on said rigid collar portion;

a first plurality of rigid elongate members disposed within said deformable ring and disposed equidistantly around said rigid collar portion, each of said first plurality of rigid elongate members having a first end imbedded in said rigid collar portion and a second end contiguous with the surface of said deformable ring, each of said second ends being located in a first plane;

a second plurality of rigid elongate members disposed within said deformable ring and disposed equidistantly around said rigid collar portion, each of said second plurality of rigid elongate members having a first end imbedded in said rigid collar portion and a second end contiguous with the surface of said deformable ring, each of said second ends being located in a second plane;

means for measuring the strain induced on each of said first and second pluralities of rigid elongate members in response to contact with said curved workpiece and for generating a signal in response thereto; and

means for positioning said longitudinal cutting implement normal to the surface of said curved workpiece in response to said signal.

17. The tool positioning system according to claim 16 wherein said rigid frame is constructed utilizing steel.

18. The tool positioning system according to claim 16 wherein said rigid collar portion is constructed utilizing steel.

19. The tool positioning system according to claim 16 wherein said deformable ring is constructed utilizing polyurethane.

20. The tool positioning system according to claim 16 wherein each of said first and second pluralities of rigid elongate members comprises a plurality of aluminum cylinders.