Position sensor

• US 4,779,211 A
• Filed: 09/10/1985
• Issued: 10/18/1988
• Est. Priority Date: 09/12/1984
• Status: Expired due to Term

• Current Assignee: Adrian March Limited
• Original Assignee: Adrian March Limited
• Inventors: March, Adrian A. C.
• Primary Examiner(s): Lall, Parshotam S.
• Assistant Examiner(s): Dixon, Joseph L.
• Application Number:
  US06/774,488
• Time in Patent Office: 1,134 Days
• Field of Search: 364/560-562, 364/550, 364/551, 364/552, 364/807-810, 364/825, 364/559, 33/125 A, 33/125 C, 33/137 R, 33/138, 33/140, 340/347 P, 250/231 SE, 358/107
• US Class Current: 702/150
• CPC Class Codes: G01D 5/2497 Absolute encoders G01D5/2454 takes precedence
• CPC Class Codes: H03M 1/22 pattern-reading type
• CPC Class Codes: H03M 1/282 of the pattern-shifting type, e.g. pseudo-random chain code
• CPC Class Codes: H03M 1/308 with additional pattern means for determining the absolute position, e.g. reference marks

Abstract

A position sensor has a detector having a plurality of sensitive elements which are acted on by indicia of a scale so that each sensitive element detects overlap between itself and one or more indicia of the scale. The outputs of the sensitive elements are modified by weighting values so that there is one position of detector and scale where the sum of the outputs has a unique characteristic. This position can be detected by means analyzing the sum of the outputs, and can then detect displacement of scale and detector from that one position. The indicia used have a non-uniform pattern, but other indicia with a pitch less than twice but not equal to the pitch of the sensitive elements may be provided to permit interpolation to fractions of the pitch of the sensitive elements. Further interpolation may be provided by a register through which signals propagate at a rate which is a multiple of the rate they are received. The register elements modify the signals by weighting values and the sum of the register element outputs is determined.

Claims

1. A position sensor comprising:

a detector having a plurality of sensitive elements;

a scale having at least one track of indicia with a non-repeating pattern, said at least one track having a predetermined shape, said scale being movable relative to said detector, said indicia of said at least one track acting on sensitive elements of at least a part of said detector, said at least a part of said detector having sensitive elements forming a track with a shape corresponding to said predetermined shape of said at least one track, and each of said sensitive elements being operative to detect overlap of that sensitive element and at least one corresponding indicium of said indicia; and

means for simultaneously analyzing signals derived from each of said sensitive elements of said at least a part of said detector to determine the relative positions of said detector and said scale, and analyzing means including means for generating the sum of said signals derived from said sensitive elements, said signals derived from said sensitive elements to said analyzing means depending on said overlap for the corresponding sensitive element and a correlation weighting value associated with that sensitive element, said correlation weighting values being such that there is a relative position of said scale and said detector for which said sum has a unique characteristic, said analyzing means also including means for determining from said sum the displacement of said scale relative to said detector from said relative position for which said sum has a unique characteristic.

2. A position sensor according to claim 1, wherein each sensitive element is associated with a charge sensitive electrode, each of said charge sensitive electrodes generating a displacement current related to said overlap of that sensitive element with said at least one corresponding indicium.

3. A position sensor according to claim 2, wherein each of said charge sensitive electrodes is divided into two parts, the position of the division of each of said charge sensitive electrodes determining said correlation weighting value for that sensitive element.

4. A position sensor according to claim 1, wherein each of said sensitive elements has means for determining said correlation weighting value for that sensitive element.

5. A position sensor according to claim 1, wherein each of said sensitive elements generates an output related to said overlap of that sensitive element with said at least one indicium;

and wherein the position sensor further includes means for modifying said outputs of said sensitive elements by the corresponding correlation weighting value for each of said sensitive elements, and generating said signals to said analyzing means.

6. A position sensor according to claim 5, wherein said signals are transmitted in parallel from said sensitive elements to said modifying and generating means.

7. A position sensor according to claim 1, having a first body and a second body, said first body having a pattern of markings thereon, said scale being an optical image of said pattern of markings, said detector being fixed relative to said second body, thereby to determine the relative positions of said first and said second body from the relative positions of said scale and said detector.

8. A position sensor according to claim 1, wherein at least some of said sensitive elements have a first predetermined pitch therebetween, and said scale has a second track of indicia, adjacent indicia in said second track having a second pitch therebetween, said second pitch being less than twice but not equal to said first pitch.

9. A position sensor according to claim 1, wherein said analyzing means includes means for receiving signals from said sensitive elements sequentially at a first predetermined rate, a register having a plurality of elements in series, means for supplying said output signals to said register at a second predetermined rate which is a multiple of said first predetermined rate and said register transmitting said signals sequentially through said series of said elements at said second predetermined rate, means for assigning interpolation weighing values to each of said elements of said register, whereby any of said elements receiving one of said signals modifies that output signal by a corresponding one of said interpolation weighting values and generates a corresponding output, and means for analyzing said said outputs of said elements.

10. A position sensor according to claim 9 wherein said second predetermined rate is 2ⁿ +1 times said first predetermined rate, where n is an integer.

11. A position sensor according to claim 9, further including means for generating the sum of said outputs of said elements of said register, and means for detecting when said sum changes sign.

12. A position sensor according to claim 1, wherein said sensitive elements form an array of said sensitive elements, said array extending in two dimensions.

13. A method of detecting changes in the relative position of two bodies using a position sensor comprising:

a detector in fixed relationship with one of said two bodies, said detector having a plurality of sensitive elements;

a scale in fixed relationship with the other of said two bodies, said scale having at least one track of indicia, said at least one track having a predetermined shape, said indicia of said at least one track acting on sensitive elements of at least part of said detector, said at least part of said detector having sensitive elements forming a track with a shape corresponding to said predetermined shape of said at least one track, and each of said sensitive elements being operative to detect overlap of that sensitive element and at least one corresponding indicium of said indicia; and

means for analyzing signals derived from said sensitive elements;

said method comprising the steps of;

(a) generating a plurality of signals of which each is related to the overlap of a corresponding sensitive element of said at least a part of said detector with said at least one corresponding indicium;

(b) providing a plurality of correlation weighting values;

(c) investigating a plurality of relationships between said plurality of signals and said plurality of correlation weighting values, the investigation for each said relationship involving;

(i) modifying each of said signals by a corresponding one of said correlation weighting values to generate a plurality of modified signals, and

(ii) generating the sum of said plurality of modified signals in said analyzing means thereby to obtain a plurality of sums corresponding to said plurality of relationships;

(d) analyzing in said analyzing means said plurality of sums to determine the relative position of said scale and said detector, and to thereby determine said relative position of said two bodies.

14. A method according to claim 13, wherein said plurality of correlation weighting values are determined by a charge sensitive electrode associated with each of said plurality of sensitive elements, and each said charge sensitive electrode is divided into two parts, the position of the division of each said charge sensitive electrode determining that one of said plurality of correlation weighting values which is associated with the sensitive element corresponding to that charge sensitive electrode.

15. A method according to claim 13, wherein each of said plurality of sensitive elements generates said plurality of signals related to said overlap of that sensitive element with said at least one indicium, and the position sensor further including means for generating said plurality of correlation weighting values.

16. A position sensor comprising:

a detector having a plurality of sensitive elements;

a scale having at least one track of indicia having a predetermined pattern, said scale being movable relative to said detector, said indicia of said at least one track of indicia acting on sensitive elements of at least a part of said detector, each of said sensitive elements being operative to detect overlap of that sensitive element and at least one indicium of said indicia and to generate output signals related to said overlap, said output signals from said sensitive elements having a relationship therebetween, and said relationship being determined by the relative position of said detector and said scale and said predetermined pattern; and

at least one analog processor having an input for receiving said output signals from said sensitive elements at a first predetermined rate, a register having a plurality of elements in series, means for supplying said output signals to said register at a second predetermined rate, said second predetermined rate being a multiple of said first predetermined rate, and said register transmitting said signal sequentially through said series of elements at said second predetermined rate, means for assigning interpolation weighting values to each of said elements of said register, whereby any of said elements receiving one of said output signals modifies that output signal by a corresponding one of said interpolation weighting values and generates a corresponding output, and means for analyzing said outputs of said elements, thereby to determine said relationship and hence determine the relative position of said detector and said scale.

17. A position sensor according to claim 16, wherein the corresponding output signal from each of said sensitive elements is dependent on said overlap and a correlation weighting value, said correlation weighting value being determined by the corresponding one of said sensitive elements.

18. A position sensor according to claim 17, wherein each of said sensitive elements is associated with a charge sensitive electrode, each of said charge sensitive electrodes generating a displacement current related to said overlap of that sensitive element with said at least one corresponding indicium, each of said charge sensitive electrodes being divided into two parts, the position of the division of each of said charge sensitive electrodes determining the corresponding one of said correlation weighting values for that sensitive element.

19. A position sensor according to claim 16, wherein each of said sensitive elements generates an output related to said overlap of that sensitive element with said at least one indicium, and wherein the position sensor further includes means for modifying said output signals of said sensitive elements by corresponding correlation weighting values for each of said sensitive elements prior to transmission of said output signals to said at least one analog processor.

20. An analogue processor according to claim 16, wherein said second predetermined rate is 2ⁿ +1 times said first predetermined rate, where n is an integer.

21. An analogue processor according to claim 16, wherein said means for analyzing said outputs of said elements includes means for generating the sum of said outputs of said elements, and means for detecting when said sum changes sign.