Method and apparatus for performing workpiece inspection with a probe

• US 4,779,319 A
• Filed: 03/13/1987
• Issued: 10/25/1988
• Est. Priority Date: 04/30/1981
• Status: Expired due to Fees

• Current Assignee: Gte Valeron Corp. (Verizon Communications Inc.)
• Original Assignee: Gte Valeron Corp. (Verizon Communications Inc.)
• Inventors: Juengel, Richard O.
• Primary Examiner(s): Briggs, William R.
• Application Number:
  US07/027,112
• Time in Patent Office: 592 Days
• Field of Search: 33/558, 33/555, 33/556, 33/174 L, 33/143 L, 33/172 E, 340/652, 340/686, 340/539, 29/33 R, 29/563, 29/57, 29/557, 29/558, 409/126, 409/127, 409/133, 408/8, 408/16, 455/603
• US Class Current: 29/57
• CPC Class Codes: B23Q 1/0009 Energy-transferring means or control lines for movable machine parts; Control panels or boxes; Control parts control handles for driving or feeding mechanisms B23Q5/54
• CPC Class Codes: B23Q 17/20 for indicating or measuring workpiece characteristics, e.g. contour, dimension, hardness
• CPC Class Codes: G01B 2210/58 Wireless transmission of information between a sensor or probe and a control or evaluation unit
• CPC Class Codes: G01B 7/003 for measuring position, not involving coordinate determination coordinate measuring G01B7/004
• CPC Class Codes: G01B 7/012 Contact-making feeler heads therefor
• CPC Class Codes: G05B 19/18 Numerical control [NC], i.e. automatically operating machines, in particular machine tools, e.g. in a manufacturing environment, so as to execute positioning, movement or co-ordinated operations by means of programme data in numerical form G05B19/418 takes precedence
• CPC Class Codes: G05B 2219/33207 Physical means, radio, infra red, ultrasonic, inductive link
• CPC Class Codes: G05B 2219/34306 Power down, energy saving
• CPC Class Codes: G05B 2219/37405 Contact detection between workpiece and tool, probe, feeler
• CPC Class Codes: Y02P 70/10 Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
• CPC Class Codes: Y10T 29/5178 Attachment
• CPC Class Codes: Y10T 408/21 with signal, indicator, illuminator or optical means
• CPC Class Codes: Y10T 409/303864 with means to weigh or test work or product

Abstract

Various techniques are disclosed for controlling the operation of a workpiece inspection procedure using a battery operated probe to contact the workpiece and transmit information back to a controller in a machine tool system. In one embodiment, battery power is applied to the probe transmission circuitry in response to a flash of infrared radiation. In another embodiment, the probe is turned on by touching the probe against a reference surface. In both embodiments, a timer is provided to automatically disconnect the batteries after a predetermined time period. In such manner battery life is prolonged.

Claims

1. Apparatus for use in a machine tool system, said apparatus comprising:

first means including a probe for sensing information about a workpiece, said first means including circuit means for transmitting information relating to the workpiece to a remote receiver, a power source, and detector means operative to connect power from the source to the circuit to enable operation thereof upon receipt of a given signal;

second means remotely located from the first means for wirelessly transmitting the given signal to the detector means to thereby initiate the supply of power to the circuit;

said second means including a flash tube and tube activation means for energizing said tube to create said given signal in the form of a flash of light having an intensity of substantially 100 watt-seconds and a duration of substantially 50 microseconds; and

said detector means including photodetector means having an electrical characteristic responsive to light, and said detector means further including filter means coupled to the photodetector means for rendering said detector means responsive to said flash to cause connection of power from the source to the circuit to enable operation thereof while rendering the detector means essentially unresponsive to other light sources which may be located in the area of the probe;

whereby power drain from the source is minimized by selectively using energy therefrom only during periods of anticipated use.

2. The apparatus of claim 1 wherein said circuit means includes timer means for discontinuing the supply of power from the source to the circuit after a predetermined period of time.

3. The apparatus of claim 2 wherein said predetermined period of time is measured from the time at which power from the source is initially supplied to the circuit or an indication that the first means has undergone a sensing operation.

4. Apparatus for use in a machine tool system to detect contact with a workpiece, said apparatus comprising:

probe means including a stylus for contacting the workpiece, circuit means for wirelessly transmitting information associated with stylus contact to a remote receiver, a battery power source, and detector means operative to connect power from the battery to the circuit to enable operation thereof upon receipt of a given optical signal;

first means remotely located from the probe for transmitting the given optical signal to the detector means in the probe prior to anticipated usage thereof whereby power drain from the battery is minimized;

said first means including a flash tube having ionizable gas therein, flash tube activation means for energizing said flash tube, said flash tube activation means including capacitive storage means coupled to the flash tube, transformer means for charging said capacitive storage means, and trigger means for transferring sufficient voltage from the capacitive storage means to ionize the gas in the flash tube, and said first means further including infrared optical filter means for blocking visible light from the flash tube whereby activation of said flash tube generates said given optical signal in the form of a high intensity flash of infrared light of short duration; and

said detection means including photodetector means having an electrical characteristic responsive to light, said detector means further including electrical filter means coupled to the photodetector means for rendering said detector means responsive to said flash to cause connection of said battery power to said circuit while rendering said detector means substantially unresponsive to other light sources which may be located in the area of the probe.

5. The apparatus of claim 4 wherein said probe circuit includes a timer that discontinues the supply of power from the battery after a predetermined period of time has elapsed from the generation of the given signal or stylus contact with the workpiece.

7. The appartatus of claim 4 wherein said probe further includes:

optical transmission means connected to said circuit means, operative to transmit infrared signals indicating stylus contact with the workpiece.

8. The apparatus of claim 7 wherein said first means further comprises:

a housing having said flash tube therein, a photodetector for receiving signals from the probe, and said infrared optical filter means being located in an opening in a wall of the housing.

9. The apparatus of claim 8 wherein said housing further includes a lens for focusing IR radiation from the probe onto the photodetector.

10. The apparatus of claim 7 wherein said probe circuit is operative to generate a given frequency for driving the optical transmission means when power from the battery is first applied, and for shifting the frequency when the stylus contacts the workpiece.

6. In a probe for detecting information about a workpiece, said probe having at least one optical transmitting device for transmitting information to remote receiver, electrical components for driving said optical device, and at least one battery for supplying energy to the components, wherein the improvement comprises:

input circuit means containing a photodetector and an inductor coupled to the battery, operative to generate an output signal of a given amplitude in response to a remotely generated flash of light from a flash tube and including means to provide said photodetector to be substantially unresponsive to other light sources which may be located in the area of the probe, and switch means responsive to the output signal for connecting energy from the battery to the electrical components to thereby enable optical transmission of the information to the remote receiver, said switch means comprising a transistor which switches to its conductive state upon receipt of the given output signal generated by the photodetector and inductor.

16. The improvement of claim 6 which further comprises:

timer means for generating a latching signal to keep the switch means in a given state to thereby maintain battery connection for a predetermined period of time;

first means for detecting when the probe contacts an object;

second means for generating at least two different frequencies for driving said optical transmitting device; and

said first means being connected to the timer means and second means, operative to reset the timer and create a shift in frequency when the probe contacts an object.

17. The improvement of claim 6 wherein the remotely generated flash of light is infrared radiation provided by the energization of said flash tube and filtration of visible light therefrom.

18. The improvement of claim 6 which further comprises latching means including a timer that provides output signals to maintain the transistor in its conductive state for a given period of time after the receipt of the remotely generated flash of light;

and

wherein the improvement further comprises circuit means for driving said optical transmitting device, and means coupled to the timer and circuit means for resetting the timer and causing a change in characteristics of the signal emitted by said optical transmitting device when the probe contacts an object.

11. A method of using a battery powered probe in a machine tool system, said method comprising:

using a flash tube to generate an optical signal in the form of a high intensity flash of light prior to anticipated usage of the probe, said flash having an intensity of substantially 100 watt-seconds and a duration of substantially 50 microseconds;

filtering visible light from the flash and transmitting it to the probe;

employing circuitry in the probe that will provide a given output signal in response to said flash while being substantially unresponsive to other light sources which may be located in the area of the probe; and

using said output signal to couple power from the battery to electrical components within the probe for a period of time sufficient to enable the probe to perform desired operations on a workpiece.

12. The method of claim 11 which further comprises the steps of:

transmitting an optical signal of a given frequency from the probe when power from the battery is initially supplied to the circuit components; and

shifting the frequency of said transmitted optical signal when the probe contacts the workpiece.

13. The method of claim 11 which further comprises the step of:

discontinuing the supply of power from the battery to the circuit components after a predetermined period of time has elapsed from the detection of said optical signal or probe contact with the workpiece.

14. A probe for detecting information about a workpiece, said probe comprising:

circuit means for wirelessly transmitting information about the workpiece to a remote receiver;

a battery power source;

a transistor between the battery and circuit means; and

detector means operative to generate a pulse to the transistor to bias it into a conducting state to initiate the supply of power from the battery to the circuit means to enable operation thereof upon receipt of a high intensity flash of infrared radiation generated from a flash tube, said detector means including photodetector means having an electrical characteristic responsive to light; and

filter means coupled to the photodetector means for rendering said detector means responsive to said flash to cause connection of battery power to the circuit means while rendering said detector means substantially unresponsive to other light sources which may be located in the area of the probe, said probe further including timer means enabled by the pulse to generate output signals for a given time period, said output signals being used to latch the transistor into said conducting state to thereby maintain power to the circuit until the timer means times out.

15. The probe of claim 14 wherein said filter means comprises an inductor coupled to said photodetector means.