Boring sensor for intramedullary nail and corresponding intramedullary nail

• US 4,781,181 A
• Filed: 08/26/1986
• Issued: 11/01/1988
• Est. Priority Date: 08/27/1985
• Status: Expired due to Term

• Current Assignee: Zimmer Technology Incorporated (Zimmer Biomet Holdings, Inc.)
• Original Assignee: Zimmer SA (Zimmer Biomet Holdings, Inc.)
• Inventors: Tanguy, Christian
• Primary Examiner(s): Hafer, Robert A.
• Assistant Examiner(s): BROWN, MICHAEL A
• Application Number:
  US06/900,459
• Time in Patent Office: 798 Days
• Field of Search: 128/92 YY, 128/92 YZ, 128/92 YW, 128/92 YT, 128/92 VD, 128/92 V
• US Class Current: 606/64
• CPC Class Codes: A61B 17/164 intramedullary
• CPC Class Codes: A61B 17/72 Intramedullary pins, nails or other devices A61B17/744 takes precedence
• CPC Class Codes: A61B 17/7283 with special cross-section of the nail

Abstract

The present invention concerns a guiding, positioning and boring sensor, comprising a flexible shaft mounted in rotation and axially displaceable in a flexible sheath presenting an external diameter substantially smaller than the minimum diameter of the transverse cross section of the cavity defined in the intramedullary nail, the flexible shaft bearing at a distal end a boring head and at its proximal end a connecting device to a rotary motor whereas the sheath is integral through its distal end to a guiding and positioning unit provided with an internal passage that is connected to the bore of the sheath and presents a transverse cross-section identical to that of the bore.

Claims

1. A boring sensor for use with an intramedullary nail having a wall defining an internal cavity, a screw hole in the wall and a longitudinal axis, for drilling a passage in the cortical wall of a bone, said boring sensor comprising:

a guiding and positioning unit axially movable in said internal cavity of the nail, said unit including a passage extending therethrough, said passage including a first portion substantially parallel with the axis of the nail and a second portion forming an angle with the first portion, said second portion terminating in a distal orifice on a surface of the unit;

a sheath having a proximal end exiting the internal cavity of said nail substantially parallel to the axis of said unit and a distal end connected with said unit and in open communication with said passage, said sheath including a bore extending therethrough from said proximal end to said distal end thereof;

a flexible shaft rotatably positioned in said sheath and said passage, said flexible shaft having a distal end with a boring head thereat and a proximal end adapted to be coupled to a rotary motor; and

positioning means on said unit for cooperating with positioning means of said nail to position the distal orifice of said unit in line with said screw hole in the wall of said nail.

2. A boring sensor according to claim 1, wherein the cross-sectional configuration and dimensions of the passage of said guiding and positioning unit is substantially identical to that of the bore of said sheath, and said second portion forms an obtuse angle with said first portion.

3. A boring sensor according to claim 1, wherein said positioning means of said nail includes a positioning recess provided in the wall of the nail at a position determined by the position of said screw hole in the wall of the nail;

and said positioning means of said guiding and positioning unit includes a recess, a ball mounted in said recess so as to be movable in a direction substantially transverse to the longitudinal axis of said nail, and spring means for biasing said ball out of said recess, wherein engagement of said ball within the positioning recess in said nail occurs when the distal orifice of the unit is substantially aligned with the screw hole of the nail.

4. A boring sensor according to claim 3, wherein said positioning recess includes a positioning hole extending completely through the wall of the nail.

5. A boring sensor according to claim 1, wherein the sheath includes a substantially rigid wall along a portion of its length.

6. A boring sensor according to claim 5, wherein said sheath includes a substantially rigid wall along its entire length.

7. A boring sensor according to claim 5, wherein said flexible shaft includes a boring head, a rotary flexible rod which presents a high resistance to flexion-rotation stresses, for rotatably driving said boring head, and a flexible sheath, which is at least quasi-rigid in compression, and which is axially movable within said bore of said sheath and said passage of said guiding and positioning unit, in surrounding relation to said rotary flexible rod.

8. A boring sensor according to claim 7, wherein said boring head includes a bearing surface to permit the flexible sheath to push the boring head in order to move the boring head forward during rotation of the boring head by said rotary flexible rod, without exerting any axial force upon said rotary flexible rod.

9. A boring sensor according to claim 7, wherein the boring head is secured to the rotary flexible rod by crimping.

10. A boring sensor according to claim 1, wherein said guiding and positioning unit further includes an axial handling rod extending substantially parallel to the longitudinal axis of the nail to provide a gripping surface that extends beyond a proximal end of said nail for any axial position of the guiding and positioning unit within the nail.

11. Apparatus for drilling a passage in the cortical wall of a bone, comprising:

an intramedullary nail having a wall defining an internal cavity, said nail presenting a substantially constant transverse cross-section tubular form and having aligned inlet and outlet screw holes in said wall, said nail having a slightly pointed distal end and a proximal end provided with at least one screw passage in the wall thereof which is inclined with respect to a longitudinal axis of said nail, said nail further including, adjacent said slightly pointed distal end at least two pair of holes transversely aligned with respect to the longitudinal axis of the nail for permitting fixation screws to pass through the nail into the bone and to also define positioning means; and

a boring sensor intended to be housed within said intramedullary nail for drilling a passage in the cortical wall of a bone that bears the nail, said boring sensor comprising;

a guiding and positioning unit axially movable in said internal cavity of the nail, said unit including a passage extending therethrough, said passage including a first portion substantially parallel with the axis of the nail and a second portion forming an angle with the first portion, said second portion terminating in a distal orifice on the surface of the unit;

a sheath having a proximal end exiting the internal cavity of said nail substantially parallel to the axis of said unit and a distal end connected with said unit and in open communication with said passage, said sheath including a bore extending therethrough from said proximal end to said distal end thereof, and a portion of said sheath adjacent said guiding and positioning unit including a substantially rigid wall;

a flexible shaft rotatably positioned in said sheath and said passage, said flexible shaft having a distal end with a boring head thereat and a proximal end adapted to be coupled to a rotary motor; and

positioning means in said unit for engaging the positioning means of said nail to position said unit in said nail such that the distal orifice of said unit is positioned in line with the screw hole in the wall of said nail.

12. Apparatus according to claim 11, wherein said positioning means in said nail includes a hole which is separate from the at least two pairs of holes;

and said positioning means of said guiding and positioning unit includes a recess in said unit, a ball movable in said recess and spring means for biasing said ball out of said recess into engagement with said hole in said nail.

13. Apparatus for drilling a passage in the cortical wall of a bone, comprising:

an intramedullary nail having a wall defining an internal cavity, said wall including a non-circular cross-sectional configuration which is constant along a major portion of the length thereof, said wall including at least one inlet screw hole and at least one outlet screw hole in a distal portion of said wall, said at least one inlet screw hole and said at least one outlet screw hole aligned along a common axis which is inclined with respect to a longitudinal axis of said nail at a predetermined angle;

a guiding and positioning unit axially movable in said internal cavity of the nail, said unit including a passage extending therethrough, said passage including a first portion substantially parallel with the axis of the nail and a second portion extending at said predetermined angle with respect to said first portion, said second portion terminating in a distal orifice on the surface of the unit;

a sheath having a proximal end exiting the internal cavity of said nail substantially parallel to the axis of said nail and a distal end connected with said unit and in open communication with said passage, said sheath including a bore extending therethrough from said proximal end to said distal end thereof;

a flexible shaft rotatably positioned in said sheath and said passage, said flexible shaft having a distal end with a boring head thereat and a proximal end adapted to be coupled to a rotary motor; and

positioning means in said unit for engaging with the positioning means in said nail such that the distal orifice of said unit is positioned in line with said screw holes in the wall of said nail, said positioning means of said nail including a positioning recess and said positioning means of said unit including a recess in said unit, a ball movable in said recess and spring means for biasing said ball out of said recess into engagement with said positioning recess.

14. Apparatus according to claim 13, wherein said positioning recess includes a positioning hole extending entirely through the wall of the nail.

15. Apparatus according to claim 14, wherein said positioning hole has an axis situated in a common plane with the common axis of said inlet and outlet of said screw holes.

16. Apparatus according to claim 15, wherein said positioning hole has a diameter substantially larger than that of said outlet screw hole.

17. Apparatus according to claim 16, wherein said positioning hole has an axis situated in a plane angularly shifted with respect to a plane containing the common axis of the inlet and outlet screw holes.

18. Apparatus according to claim 13, wherein said nail has a transverse cross-section provided with a plurality of lobes, and said guiding and positioning unit ha an external outline matching at least that of one of said lobes.

19. Apparatus according to claim 18, wherein said nail has three said lobes and said guiding and positioning unit includes an external outline matching two of said lobes.