Motor starting circuit with low cost comparator hysteresis

• US 4,782,278 A
• Filed: 07/22/1987
• Issued: 11/01/1988
• Est. Priority Date: 07/22/1987
• Status: Expired due to Term

• Current Assignee: Rexnord Corporation
• Original Assignee: PT Components, Inc. (Regal Rexnord Corp.)
• Inventors: Bossi, Joseph S., Murn, Victor A.
• Primary Examiner(s): Shoop, Jr., William M.
• Assistant Examiner(s): Young, Brian
• Application Number:
  US07/076,297
• Time in Patent Office: 468 Days
• Field of Search: 318/785, 318/786, 318/778, 318/779, 318/784, 318/789
• US Class Current: 318/786
• CPC Class Codes: H02P 1/44 by phase-splitting with a capacitor

Abstract

A low cost, low part content single phase AC induction motor control starting circuit is provided which is speed sensitive, load sensitive and AC line voltage fluctuation insensitive. A dual comparator chip (20, 22) senses and compares relative magnitudes of AC line and auxiliary winding voltages (48, 40) to de-energize the auxiliary winding (2) at cut-out speed, and automatically re-energize the auxiliary winding at cut-in speed to accelerate or restart the motor from an overload or stall condition. Hysteresis circuitry (20, 50, 52, 57, 80) provides a lower cut-in speed than cut-out speed. Simplified power supply and voltage detection circuitry is also disclosed.

Claims

1. In a single phase AC induction motor having a main winding and an auxiliary winding both connectable to an AC power source, and having a switch for disconnecting said auxiliary winding from said AC source, a control circuit for said switch comprising:

main voltage detector means sensing voltage from said AC source;

auxiliary voltage detector means sensing auxiliary winding voltage;

voltage comparator means having a first input connected to said main voltage detector means and a second input connected to said auxiliary voltage detector means and comparing said auxiliary winding voltage against said voltage from said AC source and outputting a turn-off signal causing said switch to disconnect said auxiliary winding from said AC source when said auxiliary winding voltage increases to a predetermined cut-out value relative to said voltage from said AC source as a function of motor speed, and outputting a turn-on signal causing said switch to connect said auxiliary winding to said AC source when said auxiliary winding voltage decreases to a predetermined cut-in value relative to said voltage from said AC source as a function of motor speed, said predetermined cut-in value corresponding to a voltage derived from rotationally induced voltage in said auxiliary winding during overload or stall of said motor after starting;

hysteresis means responsive to said turn-off signal to change the voltage at one of said inputs of said comparator means such that said auxiliary winding voltage must decrease to a cut-in value which is less than said cut-out value before reconnection of said auxiliary winding to said AC source, wherein said hysteresis means comprises a connection between the output of said comparator means and said one input of said comparator means to adjust the voltage level at said one input according to said output.

2. The invention according to claim 1 wherein said connection is from said output to said first input of said comparator means, and wherein said connection lowers the voltage at said first input when said comparator means is outputting said turn-off signal.

3. The invention according to claim 1 wherein said main voltage detector means comprises a pass transistor having an emitter-collector circuit connected between said AC source and said comparator means, and having a base circuit including a zener diode applying a limited voltage from said AC source to the base of said transistor to bias the latter into conduction, and including a resistor connected between said zener diode and said base of said transistor, said resistor developing an IR drop thereacross which varies with varying voltage from said AC source and applies varying bias to said base of said transistor, said zener diode limiting the conductivity of said transistor, said resistor varying such conductivity according to the IR drop thereacross, providing conductivity modulation and varying the voltage at said first input of said comparator means to track the voltage from said AC source.

4. In a single phase AC induction motor having a main winding and an auxiliary winding both connectable to an AC power source, and having a switch for disconnecting said auxiliary winding from said AC source, a control circuit for said switch comprising:

main voltage detector means sensing voltage from said AC source;

auxiliary voltage detector means sensing auxiliary winding voltage;

a first voltage comparator having a first input connected to said main voltage detector means and a second input connected to said auxiliary voltage detector means and comparing said auxiliary winding voltage against said voltage from said AC source and outputting a turn-off signal when said auxiliary winding voltage increases to a predetermined cut-out value relative to said voltage from said AC source as a function of motor speed, and outputting a turn-on signal when said auxiliary winding voltage decreases to a predetermined cut-in value relative to said voltage from said AC source as a function of motor speed, said predetermined cut-in value corresponding to a voltage derived from rotationally induced voltage in said auxiliary winding during overload or stall of said motor after starting;

a second voltage comparator connected to the output of said first comparator, said second comparator being responsive to said turn-off signal from said first comparator to output a turn-off signal to said switch to disconnect said auxiliary winding from said AC source, said second comparator being responsive to said turn-on signal from said first comparator to output a turn-on signal to said switch to connect said auxiliary winding to said AC source;

means connecting said output of said first comparator to one of said inputs of said first comparator to change the voltage at said one input of said first comparator according to the voltage at said output of said first comparator such that the voltage at the other input of said first comparator is compared against different voltages at said one input of said first comparator according to the output state of said first comparator, the voltage at said other input of said first comparator being compared against a first voltage at said one input of said first comparator when said first comparator is outputting said turn-off signal, the voltage at said other input of said first comparator being compared against a second voltage at said one input of said first comparator when said first comparator is outputting said turn-on signal, and wherein said first voltage at said one input of said first comparator is higher than said second voltage at said one input of said first comparator such that said auxiliary winding voltage must decrease to a cut-in value which is less than said cut-out value before said output of said first comparator changes states to output said turn-on signal to said second comparator to reconnect said auxiliary winding to said AC source,

wherein said second comparator has a first input connected to said first input of said first comparator, and has a second input connected to said output of said first comparator, and comprising a resistor connected between said inputs of said second comparator to provide a voltage drop therebetween, and wherein said output of said first comparator is connected through said resistor to said first input of said first comparator to change the voltage at said first input of said first comparator according to the voltage at said output of said first comparator.

5. The invention according to claim 4 comprising a voltage divider network comprising a pair of resistors connected in series between said main voltage detector means and a common reference, said first inputs of said first and second comparators each being a noninverting input and connected to a node between said pair of resistors, and wherein said output of said first comparator goes low when said auxiliary winding voltage at said second input of said first comparator increases above said voltage at said first input of said first comparator to provide a low state at said second input of said second comparator which is an inverting input of said second comparator, said first input of said second comparator being supplied with said voltage from said node between said pair of resistors which voltage is dropped across said first mentioned resistor to said low output of said first comparator, such that the voltage at said first input of said second comparator is greater than the voltage at said second input of said second comparator and said output of said second comparator goes high which provides said turn-off signal to said switch to disconnect said auxiliary winding from said AC power source, said low output of said first comparator also reducing the voltage at said first input of said first comparator through said first mentioned resistor connected between said first input of said first comparator and said output of said first comparator,

and wherein said output of said first comparator goes high when said auxiliary winding voltage at said second input of said first comparator decreases below the lowered voltage at said first input of said first comparator at said cut-in value less than said cut-out value, said high output of said first comparator providing a high state at said second input of said second comparator, the voltage at said high output of said first comparator being dropped across said first mentioned resistor to said node, such that the voltage at said second input of said second comparator is higher than the voltage at said first input of said second comparator and said output of said second comparator goes low which provides said turn-on signal to said switch to reconnect said auxiliary winding to said AC source.

6. The invention according to claim 5 wherein said main voltage detector means comprises a pass transistor having an emitter-collector circuit connected between said AC source and said first and second comparators, including a connection through a light emitting means to said output of said second comparator, wherein said light emitting means is conductive and emits light when said output of said second comparator is low, and said light emitting means is nonconductive and does not emit light when said output of said second comparator is high, and wherein said switch comprises optically triggered semiconductor power switch means triggered b the light from said light emitting means, said pass transistor having a base circuit including a zener diode applying a limited voltage from said AC source to the base of said transistor to bias the latter into conduction, and including a resistor connected between said zener diode and said base of said transistor, said last mentioned resistor developing an IR drop thereacross which varies with the varying voltage from said AC source and applies varying bias to said base of said transistor, said zener diode limiting the conductivity of said transistor, and said last mentioned resistor varying such conductivity according to the IR drop thereacross, providing conductivity modulation to vary the voltage at said first inputs of said first and second comparators to track the voltage from said AC source.

7. In a single phase AC induction motor having a main winding and an auxiliary winding both connectable to an AC power source, and having a switch for disconnecting said auxiliary winding from said AC source, a control circuit for said switch comprising:

main voltage detector means sensing voltage from said AC source;

auxiliary voltage detector means sensing auxiliary winding voltage;

voltage comparator means having a first input connected to said main voltage detector means and a second input connected to said auxiliary voltage detector means and comparing said auxiliary winding voltage against said voltage from said AC source and outputting a turn-off signal causing said switch to disconnect said auxiliary winding from said AC source when said auxiliary winding voltage increases to a predetermined cut-out value relative to said voltage from said AC source as a function of motor speed, and outputting a turn-on signal causing said switch to connect said auxiliary winding to said AC source when said auxiliary winding voltage decreases to a predetermined cut-in value relative to said voltage from said AC source as a function of motor speed, said predetermined cut-in value corresponding to a voltage derived from rotationally induced voltage in said auxiliary winding during overload or stall of said motor after starting;

hysteresis means responsive to said turn-off signal to change the voltage at one of said inputs of said comparator means such that said auxiliary winding voltage must decrease to a cut-in value which is less than said cut-out value before reconnection of said auxiliary winding to said AC source.