Capacitive-type seed sensor for a planter monitor

• US 4,782,282 A
• Filed: 07/09/1986
• Issued: 11/01/1988
• Est. Priority Date: 07/09/1986
• Status: Expired due to Fees

• Current Assignee: Dickey-John Corporation (Churchill Industries, Inc.)
• Original Assignee: Dickey-John Corporation (Churchill Industries, Inc.)
• Inventors: Bachman, Wesley J.
• Primary Examiner(s): Eisenzopf, Reinhard J.
• Assistant Examiner(s): Mueller, Robert W.
• Application Number:
  US06/883,558
• Time in Patent Office: 846 Days
• Field of Search: 324/61 QL, 324/61 QS, 324/61 R, 324/71.4, 340/684, 111/1
• US Class Current: 324/668
• CPC Class Codes: A01C 7/105 Seed sensors
• CPC Class Codes: G01D 5/2405 by varying dielectric
• CPC Class Codes: G01F 1/56 by using electric or magnetic effects G01F1/66 takes precedence
• CPC Class Codes: G01F 3/00 Measuring the volume flow of fluids or fluent solid material wherein the fluid passes through the meter in successive and more or less isolated quantities, the meter being driven by the flow measuring a proportion of the volume flow G01F5/00
• CPC Class Codes: G01N 2015/1024 Counting particles by non-optical means
• CPC Class Codes: G01N 2015/1062 counting the particles by other than electro-optical means by electro-optical means G01N2015/1486
• CPC Class Codes: G01N 27/221 by investigating the dielectric properties using microwaves G01N22/00; measuring loss factors or dielectric constants per se G01R27/26
• CPC Class Codes: G01R 27/2605 Measuring capacitance capacitive sensors G01D5/24

Abstract

A sensor apparatus for detecting a flow of material along a given path of travel by detecting a change in the dielectric properties of a portion of the path of travel as the material passes therethrough comprises one or more conductive, plate-like electrodes disposed adjacent the path of travel and generally defining a capacitor having the adjacent portion of the path of travel as a dielectric portion, such that the passage of material to be detected changes the dielectric constant, thereby changing the capacitance. A sensor circuit comprises a tuned circuit having the sensor electrode or electrodes being coupled in circuit therewith. The sensing circuit further comprises an oscillator circuit driving the tuned circuit at a predetermined frequency selected near the resonant frequency of the tuned circuit in the absence of material to be detected. The sensing circuit further includes an AM demodulator circuit coupled to the tuned circuit for developing a sensor circuit signal at a substantially constant level in the absence of material to be detected and a measurable change in signal level when the material to be detected is present.

Claims

1. A sensor apparatus for detecting a flow of material along a given path of travel by detecting a change in the dielectric properties of a portion of said path of travel as the material passes therethrough, said apparatus comprising:

electrode means disposed adjacent said path of travel and generally defining a capacitor having that portion of the path of travel adjacent thereto as a dielectric portion, such that the passage of material to be detected along the path of travel changes the dielectric constant thereof, thereby changing the capacitance of the capacitor defined by the electrode means; and

a sensor circuit comprising a tuned circuit having said capacitor defined by the electrode means coupled in circuit therewith;

said sensor circuit further comprising an oscillator circuit driving said tuned circuit at a predetermined frequency,, said predetermined frequency being selected removed from the resonant frequency of said tuned circuit in the absence of said material to be detected by an amount sufficient to cause a change in the voltage across the tuned circuit due to the flow of material along the path of travel to occur substantially entirely within a substantially constant slope, linear region of a pair of voltage-frequency curves characteristic of the response of the tuned circuit in the absence of said material and in the presence of said material respectively;

said sensor circuit further including an AM demodulator circuit coupled therewith for developing a sensor circuit output signal at a substantially constant signal level in the absence of material to be detected and for producing a measurable change in said signal level when the material to be detected is present.

2. Apparatus according to claim 1 wherein the material to be detected comprises a plurality of discrete articles passing along the path of travel, and wherein said electrode means comprises a pair of plate-like members, one to either side of the path of travel, wherein said tuned circuit comprises a singly tuned magnetically coupled circuit having a primary and a secondary, said plates being coupled across said secondary and wherein said AM demodulator circuit is responsive to a momentary change in the effective capacitance across said electrodes as one or more discrete articles pass therebetween for causing a corresponding momentary change in the signal level of said sensor circuit output signal.

3. Apparatus according to claim 2, wherein said AM demodulator circuit includes a rectifier circuit coupled with said secondary and a low pass filter circuit coupled with said rectifier circuit.

4. Apparatus according to claim 3 wherein said AM demodulator circuit further includes an amplifier circuit coupled with said low pass filter circuit.

5. Apparatus according to claim 4 wherein said amplifier circuit comprises two input difference amplifier, and further including DC removal circuit means coupled intermediate the low pass filter and the respective ones of the two difference amplifier inputs for removing the DC pedestal of the signal applied to said inputs, for permitting said difference amplifier to respond substantially only to changes in the voltage level of the applied signal due to the passage of material to be detected between the electrodes.

6. Apparatus according to claim 5 wherein said DC removal circuit means comprises a pair of capacitors coupled respectively in series circuit intermediate said low pass filter and the respective inputs of said difference-type amplifier.

7. Apparatus according to claim 3 wherein said rectifier circuit comprises a first diode having a cathode coupled with one end of said secondary, and a second diode having an anode coupled with the opposite side of said secondary, and wherein said low pass filter circuit is coupled across the anode of the first diode and the cathode of the second diode.

8. Apparatus according to claim 5 wherein said low pass filter circuit comprises a capacitor coupled between the anode of the first diode and the cathode of the second diode and resistive means coupled respectively intermediate a common constant voltage reference point and the anode of the first diode and cathode of the second diode respectively for establishing a DC bias point for the secondary and for, together with the capacitor, forming said low pass filter circuit.

9. Apparatus according to claim 6 wherein said AM demodulator circuit further includes an amplifier circuit coupled with said low pass filter circuit.

10. Apparatus according to claim 2 wherein said electrodes are two in number, and comprise a pair of similar, generally rectilinear plates disposed in alignment with each other on opposite sides of said path of travel.

11. Apparatus according to claim 10 wherein said rectilinear plates extend substantially across the cross-sectional dimension of the path of travel in their dimension transverse thereto but are relatively short in their dimension along the path of travel.

12. Apparatus according to claim 10 wherein said plates are relatively flat, planar members.

13. Apparatus according to claim 10 wherein said plates are curved to generally conform to a path of travel having curved boundaries.

14. Apparatus according to claim 10 and further including a generally tubular elongate member defining a portion of said path of travel, said plate-like electrodes being mounted adjacent outer walls of said tubular member at opposite sides thereof.

15. Apparatus according to claim 14 wherein said tubular member is generally rectangular in cross-section.

16. Apparatus according to claim 14 wherein said tubular member is generally circular in cross-section.

17. A sensor circuit for use with a sensor apparatus for detecting a flow of material along a given path of travel by detecting a change in the dielectric properties of a portion of said path of travel as the material passes therethrough, wherein said sensor apparatus responds to the passage of material to be detected along the path of travel by changing its capacitance, said sensor circuit comprising:

a tuned circuit, said sensor circuit further comprising an oscillator circuit driving said tuned circuit at a predetermined frequency, said predetermined frequency being selected removed from the resonant frequency of said tuned circuit in the absence of said material to be detected by an amount sufficient to cause a change in the voltage across the tuned circuit due to the flow of material along the path of travel to occur substantially entirely within a substantially constant slope, linear region of a part of voltage-frequency curves characteristic of the response of the tuned circuit in the absence of said material and in the presence of said material respectively;

said sensor circuit further including an AM demodulator circuit coupled with the tuned circuit for developing a sensor circuit output signal at a sdubstantially constant level in the absence of material to be detected and for producing a measurable change in said output signal level when the material to be detected is present.

18. A circuit according to claim 17 wherein the material to be detected comprises a plurality of discrete articles passing along the path of travel and wherein said AM demodulator circuit is responsive to a momentary change in the effective capacitance of the sensor as one or more discrete articles pass for causing a corresponding momentary change in the signal level of said sensor circuit output signal.

19. A circuit according to claim 17 wherein said AM demodulator circuit includes a rectifier circuit and a low pass filter circuit coupled with said rectifier circuit.

20. A circuit according to claim 19 wherein said AM demodulator circuit further includes an amplifier circuit coupled with said low pass filter circuit.

21. A circuit according to claim 20 wherein said amplifier circuit comprises a difference amplifier having two inputs, and further including DC removal circuit means coupled intermediate the low pass filter and the difference amplifier inputs for removing the DC pedestal of the signal applied to said inputs for permitting said difference amplifier to respond substantially only to changes in the voltage level of the applied signal due to the passage of material to be detected along the path of travel.

22. A circuit according to claim 21 wherein said DC removal circuit means compises a pair of capacitors coupled respectively in series circuit intermediate said low pass filter and the respective inputs of said difference amplifier.

23. A circuit according to claim 19 wherein said tuned circuit comprises a singly tuned magnetically coupled circuit having a primary and secondary, wherein said rectifier circuit comprises a first diode having a cathode coupled with one side of said secondary and a second diode having an anode coupled with the opposite side of said secondary, and wherein said low pass filter circuit is coupled across the anode of the first diode and the cathode of the second diode.

24. A circuit according to claim 23 wherein said low pass filter circuit comprises a capacitor coupled between the anode of the first diode and the cathode of the second diode and resistive means coupled respectively intermediate a common constant voltage reference point and the anode of the first diode and cathode of the second diode respectively for establishing a DC bias point for the secondary and for, together with the capacitor, forming said low pass filter circuit.