Solid state transducer and method of making same
First Claim
1. In a method for making flexible structures by chemical etching of a semiconductive wafer, the steps of;
- providing a first etch stop layer (12) on a wafer (11) of semiconductive material;
opening said first etch stop layer in a predetermined pattern (18);
introducing an etchant through said patterned opening (18) in said first etch stop layer (12);
etching the semiconductive wafer (11) through said opening pattern (18) in said first etch stop layer (12) to undercut substantial portions (51) of said first etch stop layer (12);
said opening (18) being patterned to define a support structure (54) of said wafer (11) and a doubled back cantilever portion (51) of said first etch stop layer (12); and
terminating (50) the etch of wafer material such that one end of the undercut doubled back cantilever beam portion (51) is supported from the support structure (54) and the other end of the undercut doubled back cantilever beam portion terminates on a structure (55) which structure (55) is supported from and being movable relative to said support structure (54) by means of flexure of said undercut doubled back cantilever portion (51).
0 Assignments
0 Petitions
Accused Products
Abstract
Folded cantilever structures and solid state force transducers using same are made by chemical etching of a semiconductive wafer. In the chemical etching process, an etch stop layer is provided on a wafer of semiconductive material. The etch stop layer is opened in a certain pre-determined pattern and etchant is introduced through the opening in the etch stop layer to produce substantial undercut etching of portions of the etch stop layer. The opening is patterned to define a support structure (frame) for the folded cantilever portion which is undercut. The etch is terminated such that one end of the undercut folded cantilever structure is supported from the frame and the other end terminates on a structure such as a mass that is supported from the frame by means of the folded cantilever structure.
140 Citations
12 Claims
-
1. In a method for making flexible structures by chemical etching of a semiconductive wafer, the steps of;
-
providing a first etch stop layer (12) on a wafer (11) of semiconductive material; opening said first etch stop layer in a predetermined pattern (18); introducing an etchant through said patterned opening (18) in said first etch stop layer (12); etching the semiconductive wafer (11) through said opening pattern (18) in said first etch stop layer (12) to undercut substantial portions (51) of said first etch stop layer (12); said opening (18) being patterned to define a support structure (54) of said wafer (11) and a doubled back cantilever portion (51) of said first etch stop layer (12); and terminating (50) the etch of wafer material such that one end of the undercut doubled back cantilever beam portion (51) is supported from the support structure (54) and the other end of the undercut doubled back cantilever beam portion terminates on a structure (55) which structure (55) is supported from and being movable relative to said support structure (54) by means of flexure of said undercut doubled back cantilever portion (51). - View Dependent Claims (2, 3, 4, 5, 6, 7)
-
-
8. In a method for making flexible structures by chemical etching of a semiconductive wafer, the steps of:
-
providing a first etch stop layer (12) on a wafer (11) of semiconductive material; opening said first etch stop layer in a predetermined pattern (18); introducing an etchant through said patterned opening (18) in said first etch stop layer (12); etching the semiconductive wafer (11) through said opening pattern (18) in said first etch stop layer (12) to undercut substantial portions (51) of said first etch stop layer (12); said opening (18) being patterned to define a support structure (54) of said wafer (11) and a doubled back cantilever portion (51) of said first etch stop layer (12); terminating (50) the etch of wafer material such that one end of the undercut doubled back cantilever beam portion (51) is supported from the support structure (54) and the other end of the undercut doubled back cantilever beam portion terminates on a structure (55) which structure (55) is supported from and being moveable relative to said support structure (54) by means of flexure of said undercut doubled back cantilever portion (51); and said pattern including central slot regions disposed intermediate the folded cantilever spring portions connecting said central portion (55) to said support structure (54), said central slot region terminating at one end on a (111) plane defining one side of said central support (55) for preventing the undercutting of structure (55) during etching. - View Dependent Claims (9, 10, 11, 12)
-
Specification