Air gap switch assembly

• US 4,783,581 A
• Filed: 10/29/1985
• Issued: 11/08/1988
• Est. Priority Date: 10/29/1985
• Status: Expired due to Term

• Current Assignee: Lutron Technology Company LLC
• Original Assignee: Lutron Electronics Company Incorporated (Lutron Electronics)
• Inventors: Jacoby, Elliot G., Spira, Joel S., Flowers, Woodie
• Primary Examiner(s): Pellinen, A. D.
• Assistant Examiner(s): Williams, H. L.
• Application Number:
  US06/792,475
• Time in Patent Office: 1,106 Days
• Field of Search: 200/16 R, 200/153 M, 200/153 L, 200/331, 200/332, 200/308, 200/16 D, 200/16 F, 200/64, 200/153 H, 200/312, 200/335, 174/55-57, 323/904, 323/905, 315/129, 315/136, 315/291, 315/362, 315/DIG. 4, 315/DIG. 5
• US Class Current: 200/542
• CPC Class Codes: H01H 15/102 comprising cam devices
• CPC Class Codes: H01H 9/16 Indicators for switching condition, e.g. "on" or "off"
• CPC Class Codes: Y10S 323/905 Lamp dimmer structure

Abstract

An air gap switch assembly with a status indicator that prominently indicates when the switch is in the OFF position and disappears from view when the switch is in the ON position. The status indicator is located on the control lever for the switch, which is formed of a clear material and is difficult to see. The control lever is moveable relative to the housing of the assembly so that when the control lever is in the ON position, the portion of the lever on which the status indicator is located is hidden from view by the housing of the assembly. When the control lever is moved to the OFF position, the portion of the lever on which the status indicator is located is exposed, thereby providing an indication that the switch is in the OFF position. The switch is formed of two contacts which are biased together in electrical contact by an elongated flat metal strip. The control lever is coupled to a cam. When the control lever is moved to the OFF position, the cam abuts against the metal strip, forcing the strip to move in a direction opposite to its bias, thereby separating the two contacts and breaking electrical contact.

Claims

1. An air gap switch assembly, commprising:

a housing;

an air gap switch coupled to said housing and being moveable between an open and closed position;

a control lever extending from a position inside said housing to a position outside said housing and moveable relative to said housing so that the distance that said lever extends outside said housing varies as a function of the position of said lever relative to said housing;

said control lever being moveable between an ON position wherein it causes said switch to be in said closed position and an OFF position wherein it causes said switch to be in said open position;

at least a portion of said lever extending outside said housing in both the ON and OFF positions, the entire portion of said lever which extends outside said housing being formed of a transparent material which makes said portion difficult to see in both said ON and OFF positions; and

a status indicator located on said lever at a position which is located outdside said housing when said lever is in one of said ON and OFF positions and which is located inside said housing when said lever is in the other of said ON and OFF positions, said status indicator being highly visible relative to said transparent material.

2. The air gap switch assembly of claim 1, wherein said lever is linearly moveable relative to said housing.

3. The air gap switch assembly of claim 2, wherein said housing includes a heat sink having a plurality of spaced parallel fins and wherein said control lever is slideably positioned between an adjacent pair of said fins.

4. The air gap switch assembly of claim 1, wherein said status indicator is the word OFF.

5. The air gap switch assembly of claim 1, wherein said lever includes a projecting lip near the bottom thereof to assist the operator of said assembly in moving said lever, said projecting lip being located outside of said housing when said lever is both in said ON position and when said lever is in said OFF position.

6. The air gap switch assembly of claim 1, wherein said housing has a front side and a rear side, said lever has a planar main section located adjacent said rear side of said housing and a protruding portion extending from said planar main section to a position adjacent said front side of said housing, said status indicator being located on a front surface of said protruding portion.

7. The air gap switch assembly of claim 6, wherein said lever has a projecting lip formed near the distal end of said lever for aiding the operator of said assembly in moving said switch, said lip being located outside said housing both when said lever is in said ON position and when said lever is in said OFF position.

8. The air gap switch assembly of claim 7, wherein the distance said lip projects from said planar main section toward said front side of said housing is less than the distance said protruding portion projects from said planar main section toward said front side of said housing.

9. The air gap switch assembly of claim 1, further including an electronic switching element coupled in series with said air gap switch, a control circuit for controlling the operation of said switching element, and a human actuable control, separate from said control lever, for controlling the operation of said control circuit.

10. The air gap switch assembly of claim 9, wherein said housing has a front surface and at least one side surface, said human actuable control being located on said front surface, said control lever extending through a said side surface.

11. The air gap switch of claim 10, wherein said side surface is a bottom side surface of said housing.

12. The air gap switch assembly of claim 1, wherein said housing has a front wall and a rear wall, said air gap switch is located outside said housing adjacent said rear wall and said lever includes a portion extending through said rear wall and being coupled to said air gap switch.

13. The air gap switch assembly of claim 12, wherein;

said air gap switch comprises a first contact member and a second contact member;

said control lever is moveable to cause said first and second contact members to be in electrical contact when said switch ie in said ON position and said contact members to be separated by an air gap when said switch is in said OFF position;

said first contact member is biased toward said second contact member, and

said bias is provided by a flat metal strip, said strip being moveable against its bias when sad control lever is moved from said ON position to said OFF position.

14. The air gap switch assembly of claim 13, wherein said portion of said control lever extending through said rear wall is coupled to a cam, said cam being slidably moveable on said rear wall, said cam causing said strip to move against its bias when said control lever is moved from said ON position to said OFF position.

15. An air gap switch assembly, comprising:

a housing;

an air gap switch coupled to said housing and moveable between an open and a closed position;

an electronic switching element coupled in series with said air gap switch such that when said series connected air gap switch and electronic switching element are coupled in series with a power soource and a load, power is applied to said load whenever said air gap switch is in said closed position and said electronic switching element is ON and power is removed from said load whenever either said air gap switch is in said open position of said electronic switching element is OFF;

a control circuit for controlling the operation of said switching element;

a control lever extending from a postion inside said housing to a position outside said housing and moveable relative to said housing so that the distance that said lever extends outside said housing varies as a function of the position of said lever relative to said housing, said control lever being moveable between an ON position wherein it causes said switch to be in a closed position, and an OFF position wherein it causes said switch to be in said open position;

a status indicator located on said lever at a position which is located outside said housing when said lever is in one of said ON an OFF positions and which is located inside said housing whenever said lever is in the other of said ON and OFF positions; and

a human actuable control, separate from said control lever, for controlling the operation of said control circuit.

16. The air gap switch assembly of claim 15, wherein said lever is linearly moveable relative to said housing.

17. The air gap switch assembly of claim 16, wherein said housing includes a heat sink having a plurality of spaced parallel fins and wherein said control lever is slideably positioned between an adjacent pair of said fins.

18. The air gap switch assembly of claim 15, wherein said status indicator is the word OFF.

19. The air gap switch assembly of claim 15, wherein said lever includes a projecting lip near the bottom thereof to assist the operator of said assembly in moving said lever, said projecting lip being located outside of said housing when said lever is both in said ON postion and when said lever is in said OFF position.

20. The air gap switch assembly of claim 15, wherein said housing has a front side and a rear side, said lever has a planar main section located adjacent said rear side of said housing and a protruding portion extending from said planar main section to a position adjacent said front side of said housing, said status indicator being located on a front surface of said protruding portion.

21. The air gap switch assembly of claim 20, wherein said lever has a projecting lip formed near the distal end of said lever for aiding the operator of said assembly in moving said switch, said lip being located outside said housing both when said lever is in said ON position and when said lever is in said OFF position.

22. The air gap switch assembly of claim 21, wherein the distance said lip projects from said planar main section toward said front side of said housing is less than the distance said protruding portion projects from said planar main section toward said front side of said housing.

23. The air gap switch assembly of claim 15, wherein said housing has a front wall and a rear wall, said air gap switch is located outside said housing adjacent said rear wall and said lever includes a portion extending through said rear wall and being coupled to said air gap switch.

24. The air gap switch assembly of claim 23, wherein said air gap switch comprises a first contact member and a second contact member, said control lever is moveable to cause said first and second contact members to be in electrical contact when said switch is in said ON position and said contact members to be separated by an air gap when said switch is in said OFF position, said first contact member is biased toward said second contact member, and said bias is provided by a flat metal strip, said strip being moveable against its bias when said control lever is moved from said ON position to said OFF position.

25. The air gap switch assembly of claim 24, wherein said portion of said control lever extending through said rear wall is coupled to a cam, said cam being slidably moveable on said rear wall, said cam causing said strip to move against its bias when said control lever is moved from said ON position to said OFF position.

26. The air gap switch assembly of claim 15, wherein said housing has a front surface and at least one side surface, said human actuable control being located on said front surface, said control lever extending through a said side surface.

27. The air gap switch of claim 26, wherein said side surface is a bottom side surface of said housing.

28. The air gap switch assembly of claim 15, wherein said human actuable control is a mechanical control element.