Measuring instrument that senses heat transfer along a probe

• US 4,785,665 A
• Filed: 01/16/1987
• Issued: 11/22/1988
• Est. Priority Date: 01/16/1987
• Status: Expired due to Term

• Current Assignee: Delta T Corporation (Spectris PLC)
• Original Assignee: Delta T Corporation (Spectris PLC)
• Inventors: McCulloch, Reg W.
• Primary Examiner(s): YASICH, DANIEL
• Application Number:
  US07/004,325
• Time in Patent Office: 676 Days
• Field of Search: 73/295, 73/304 R, 374/29, 374/164, 374/165, 374/43, 374/45, 219/505, 338/23, 338/24
• US Class Current: 73/295
• CPC Class Codes: G01F 23/22 by measuring physical variables, other than linear dimensions, pressure or weight, dependent on the level to be measured, e.g. by difference of heat transfer of steam or water involving the use of floats G01F23/30
• CPC Class Codes: G01F 23/246 thermal devices

Abstract

A measuring instrument includes a U-shaped probe that senses temperature and is useful for sensing the level of a liquid in a tank. A main probe unit has first and second legs disposed in a side-by-side, parallel relationship and a heater cable is contained within and along the length of the first leg. Heated sensors are disposed inside the first leg in positions proximate to the heater cable for sensing temperatures at a plurality of positions along the first leg, and non-heated sensors are disposed in the second leg for sensing temperatures at a plurality of positions along the second leg. An electrical circuit is connected to the heated temperature sensors and the non-heated temperature sensors for producing at least one signal indicating the temperatures of the heated sensors and preferably indicating the temperatures of the heated sensors relative to the non-heated sensors.

Claims

1. A measuring instrument that senses heat transfer along a probe that is inserted at least partially into an environment, the heat transfer occurring between the probe and the environment, comprising:

a main probe unit having first and second legs disposed in a side-by-side spaced apart substantially parallel relationship;

a heater circuit having a heater segment for heating at least said first leg of said main probe unit and being disposed in an orientation extending along said first leg;

heated sensor means disposed in sid first leg in positions proximate to said heater segment for being heated by said heater segment and for sensing temperatures at a plurality of positions along said first leg;

second sensor means disposed in said second leg in a position for sensing temeratures at a plurality of positions along said second leg; and

circuit means connected to said heated sensor means and said second sensor means for producing an output signal proportional to the temperatures sensed by said heated sensor means and said second sensor means whereby the output signal is proportional to the heat transfer measured along the probe and is an indication of environmental conditions.

2. The instrument of claim 1 wherein said main probe unit comprises a tube configured into a U-shape having first and second parallel upright sections and having a transverse section connecting one end of said first upright section with one end of said second upright section, said first and second parallel upright sections forming said first and second legs.

3. The instrument of claim 1 wherein:

said heated sensor means comprise a plurality of sensors disposed in spaced intervals along said first leg for sensing temperatures of said first leg;

said second sensor means comprise a plurality of non-heated temperature sensors disposed in said second leg at positions corresponding to the heated temperature sensors in said first leg, a corresponding one of said non-heated temperature sensors being positioned across from each one of said heated temperature sensors in a line perpendicular to said first and second legs; and

said circuit means being connected to said heated sensors and non-heated sensors to produce the output signal proportional to the temperature of said heated sensors relative to the temperature of said non-heated sensors to provide environmental temperature compensation, whereby changes in the temperature of the environment proximate to the probe will not affect the output signal produced by said circuit means.

4. The instrument of claim 1 further comprising:

an isothermal container;

said second sensor means being disposed in said isothermal container; and

said circuit means being connected to said heated sensor means and said non-heated sensor means for producing the output signal corresponding to the temperatures of said heated sensor means relative to said non-heated sensor means.

5. The instrument of claim 1 wherein:

said heated sensor means comprise an elongate heated resistor disposed in said first leg and having a resistance that varies with the temperature of said heated resistor;

said second sensor means comprise an elongate non-heated resistor having a resistance that varies with the temperature of said non-heated resistor, said non-heated resistor being positioned in said second leg perpendicularly across from said heated resistor in said first leg; and

said circuit means further comprises means for producing the output signal that is proportional to the resistance of said heated resistor relative to said non-heated resistor.

6. The instrument of claim 1 wherein:

said heated sensor means comprise at least first and second heated thermocouple junctions disposed at different positions along the length of said first leg;

said second sensor means comprise at least first and second non-heated thermocouple junctions disposed along the length of said second leg in positions across from said first and second heated thermocouple junctions, respectively, in a direction substantially perpendicular to said legs; and

said circuit means further comprises means connected to said heated and non-heated thermocouple junctions for producing the output signal proportional to the temperature of said first and second heated junctions relative to the temperature of said first and second non-heated junctions, respectively.

7. The instrument of claim 1 wherein said heater circuit is disposed in and heats said first and second legs, said heated sensor means and said second sensor means.

8. The instrument of claim 1 wherein said heater circuit is disposed in and heats said first and second legs, said heated sensor means and said second sensor means and wherein said heated sensor means and said second sensor means each comprise at least first and second thermocouple junctions.

9. The instrument of claim 1 wherein said heater circuit is disposed in and heats said first and second legs, said heated sensor means and said second sensor means and wherein said heated sensor means and said second sensor means each comprise an elongate resistor whose resistance varies with temperature.

10. A measuring instrument that senses heat transfer along a probe that is inserted at least partially into an environment, the heat transfer occurring between the probe and the environment, comprising:

a metallic tubular sheath having a U-shape with two parallel side-by-side upright spaced apart legs, said legs having top ends and bottom ends, and a lower transverse connecting segment connecting the bottom ends of said legs;

a heater circuit having a heater cable segment disposed in and along the length of said first leg;

an electrical insulator disposed inside said sheath, having an elongate heater passageway disposed at least in said first leg for receiving said heater circuit and having a plurality of elongate sensor passageways extending through said first leg, said connecting segment and said second leg;

a first sensor wire extending through said one of said sensor passageways from the top end of said first leg to the top end of said second leg, said first sensor wire having a heated thermocouple junction disposed in said first leg and a non-heated thermocouple junction disposed in said second leg at a position perpendicularly across from the heated thermocouple junction, a voltage potential being produced across said first sensor wire that is proportional to the temperature of said heated thermocouple junction relative to the temperature of said non-heated thermocouple junction;

at least a second sensor wire extending through one of said sensor passageways from the top end of said first leg to the top end of said second leg, said sensor wire having a heated thermocouple junction disposed in said first leg at a position along said first leg different from the position of said heated thermocouple junction of said first sensor wire and having a non-heated thermocouple junction disposed in said second leg perpendicularly across from said heated thermocouple junction of said second sensor wire, a voltage potential being produced across said second sensor wire that is proportional to the temperature of said heated thermocouple junction of said second sensor wire relative to the temperature of said non-heated thermocouple junction thereof; and

circuit means connected to said first and second sensor wires for producing an output signal indicating the voltage potentials produced by said first and second sensor wires.

11. The instrument of claim 10 wherein said circuit means further comprises:

an electrical connection extending between the top ends of said first and second legs connecting said first sensor wire in said second leg to said second sensor wire in said first leg to connect said first and second sensor wires in series; and

voltage meter means connected to the sense the voltage potential across the series connection of said first and second sensor wires.

12. A measuring instrument that senses heat transfer along a probe inserted at least partially into a liquid in a vessel to measure to the level of the liquid, comprising:

a metallic tubular sheath having a U-shape with two parallel side-by-side upright spaced apart legs for being disposed vertically in a vessel, said legs having top ends and bottom ends, and a lower transverse connecting segment connecting the bottom ends of said legs;

a heater circuit having a heater cable segment disposed in and along the length of at least said first leg;

an electrical insulator disposed inside said sheath, having an elongate heater passageway disposed at least in said first leg for receiving said heater circuit and having a plurality of elongate sensor passageways extending through said first leg, said connecting segment and said second leg;

a first sensing wire extending through one of said sensor passageways from the top end of said first leg to the top end of said second leg, said first sensor wire including a first elongate resistor extending along at least a portion of the length of said first leg and having a resistance that varies with the temperature of said first elongate resistor for sensing liquid levels at a plurality of positions vrtically along said first leg;

a second sensor wire extending through one of said sensor passageways from the top end of said first leg to the top end of said second leg, said second sensor wire including a second elongate resistor extending along at least a portion of the length of said second leg and having a resistance that varies with the temperature of said second elongate resistor for sensing ambient temperatures at a plurality of positions vertically along said second leg; and

circuit means connected to said first and second elongate sensor wires for producing at least one output signal indicating the resistances of said first and second sensor wires.

13. The instrument of claim 12 wherein said circuit means is connected to said first and second sensor wires to produce the output signal proportional to the resistance of said first sensor wire relative to the resistance of said second sensor wire.

14. The instrument of claim 12 wherein said first and second elongate resistors are of equal length and said second elongate resistor is disposed perpendicularly across from said first elongate resistor.

15. The instrument of claim 12 wherein said circuit means produces the output signal corresponding to the difference between the resistance of said first sensor wire and the resistance of the said sensor wire.