Subcutaneous housing assembly

• US 4,785,827 A
• Filed: 01/28/1987
• Issued: 11/22/1988
• Est. Priority Date: 01/28/1987
• Status: Expired due to Term

• Current Assignee: Cochlear Corporation (Cochlear Limited)
• Original Assignee: Minnesota Mining and Manufacturing Co (3M Company)
• Inventors: Fischer, David J.
• Primary Examiner(s): Jaworski, Francis
• Assistant Examiner(s): MANUEL, GEORGE C
• Application Number:
  US07/007,722
• Time in Patent Office: 664 Days
• Field of Search: 361/331, 361/380, 361/395, 174/52 FP, 128/419 P, 128/642, 128/631, 128/673, 128/748, 128/120.6, 128/696, 128/419 E, 128/419 G, 128/783, 128/784, 128/789, 128/903, 604/891.1, 623/10, 623/11, 623/24, 623/25, 340/870.1
• US Class Current: 607/57
• CPC Class Codes: A61N 1/375 Constructional arrangements, e.g. casings
• CPC Class Codes: A61N 1/3758 Packaging of the components within the casing
• CPC Class Codes: H04R 25/606 acting directly on the eardrum, the ossicles or the skull, e.g. mastoid, tooth, maxillary or mandibular bone, or mechanically stimulating the cochlea, e.g. at the oval window
• CPC Class Codes: Y10S 128/903 Radio telemetry

Abstract

A housing assembly for electronic circuitry that can be used subcutaneously. The housing assembly comprises container and base subassemblies each comprising a ceramic portion and a continuous metal sealing flange having a first portion brazed to the ceramic portion around its periphery, and a second portion spaced from the ceramic portion. The ceramic portion of the container subassembly is dish-like to define a cavity, and has a plurality of electric leads brazed to and extending through it. Electronic components are placed in the cavity and attached to the leads, after which the sealing flanges are nested together and welded together along the distal edges of their second portions to close and seal the housing assembly.

Claims

1. A housing assembly adapted for receiving electronic circuitry, which housing assembly can be sealed shut and used subcutaneously, said housing assembly comprising:

a container sub assembly and a base sub assembly each comprising;

a ceramic portion having a periphery and inner and outer surfaces melting at said periphery and

a continuous metal sealing flange having first and second portions, said first portion being bonded to said ceramic portion along its entire length around said periphery and said second portion being spaced from said ceramic portion;

the ceramic portion of said container sub assembly being dish-like with its inner surface defining a cavity, and having a plurality of electric leads brazed to and extending therethrough between said inner and outer surfaces; and

said second portions of said sealing flanges being adapted to be positioned closely adjacent with the inner surfaces of said ceramic portions of said sub assemblies facing each other and to be bonded together entirely around said sealing flanges.

2. A housing assembly according to claim 1 wherein the first and second portions of said sealing flanges are disposed generally at a right angle to each other with each of said first portions being disposed in a single plane and projecting toward the center of the subassembly in which it is included, and said first and second portions of the sealing flanges on said base subassembly are adapted to nest with the first and second portions of the sealing flange on said container subassembly with said second portions projecting along the periphery of the ceramic portion of said base subassembly.

3. A housing assembly according to claim 2 wherein said second portions of said sealing flanges are generally cylindrical.

4. A housing assembly according to claim 1 wherein said sealing flanges are formed from a metal selected from the group consisting of platinum, niobium, titanium and tantalum;

said ceramic contains a high percentage of alumina; and

sealing flanges are brazed to said ceramic portions using platinum and gold.

5. A housing assembly comprising:

a container subassembly and a base subassembly and each comprising;

a ceramic portion having a periphery and inner and outer surfaces melting at said periphery and

a continuous metal sealing flange having first and second portions, said first portion being brazed to said ceramic portion along its entire length around said periphery and said second portion being spaced from said ceramic portion;

the ceramic portion of said container subassembly being dish-like with its inner surface defining a cavity, and having a plurality of electric leads brazed to and extending therethrough between said inner and outer surfaces;

said second portions of said sealing flanges being positioned closely adjacent with the inner surfaces of said ceramic portions of said subassemblies facing each other and being welded together entirely around said sealing flanges; and

said housing assembly further including electronic circuitry within said cavity and connected to said leads.

6. A housing assembly according to claim 5 wherein the first and second portions of said sealing flanges are disposed generally at a right angle to each other with each of said first portions being disposed generally in a single plane and projecting toward the center of the subassembly in which it is included, and said first and second portions of said sealing flanges are nested together with said second portions projecting along the periphery of the ceramic portion of said base subassembly.

7. A housing assembly according to claim 6 wherein said second portions of said sealing flanges are generally cylindrical.

8. A housing assembly according to claim 5 wherein said sealing flanges are formed from a metal selected from the group consisting of platinum, niobium, titanium and tantalum;

said ceramic contains a high percentage of alumina; and

said sealing flanges are brazed to said ceramic portions using platinum and gold.

9. A housing assembly according to claim 5 wherein said electronic circuitry includes a radio frequency pick up coil around the periphery of said cavity.

10. A method for forming a housing assembly that can be used subcutaneously, the method comprising the steps of:

providing two ceramic portions having a periphery and inner and outer surfaces meeting at said periphery, one of the ceramic portions being dish-like with its inner surface defining a cavity, and having a plurality of through openings extending therethrough between its inner and outer surfaces;

providing two continuous metal sealing flanges having first and second portions;

brazing the first portion of each of the flanges along its entire length around the periphery of a different one of the ceramic portions with its second portion spaced from the ceramic portion;

inserting wire leads through the openings in the dish-like ceramic portion;

brazing the leads to the dish like ceramic portion where they pass through the openings;

positioning electronic components in the cavity and connecting the electronic components to the leads;

positioning the second portions of the sealing flanges closely adjacent with the inner surfaces of the ceramic portions of said subassemblies facing each other; and

welding the second portions of the sealing flanges together entirely around the sealing flanges.

11. A method according to claim 10 wherein the sealing flanges are formed from a metal selected from the group consisting of platinum, niobium, titanium and tantalum;

the ceramic contains a high percentage of alumina; and

said brazing steps use a brazing metal consisting of platinum and gold.