Motor starting circuit with time delay cut-out and restart

• US 4,786,850 A
• Filed: 08/13/1987
• Issued: 11/22/1988
• Est. Priority Date: 08/13/1987
• Status: Expired due to Fees

• Current Assignee: Rexnord Corporation
• Original Assignee: PT Components, Inc. (Regal Rexnord Corp.)
• Inventors: Chmiel, Steven F.
• Primary Examiner(s): Smith, Jr., David
• Application Number:
  US07/085,645
• Time in Patent Office: 467 Days
• Field of Search: 318/785, 318/786, 318/778, 318/779
• US Class Current: 318/786
• CPC Class Codes: H02P 1/44 by phase-splitting with a capacitor

Abstract

A motor starting circuit (10) is provided for disconnecting the start winding (14) of a single phase AC induction motor from an AC source (18) after a time delay. A start switch (22) in series with the start winding (14) controls energization and disconnection of the start winding (14). Turn-on of the start switch (22) is controlled by a turn-on switch 28 connected in parallel across the start switch (22) and not across the start winding (14). Turn-off of the start switch (22) is controlled by a cut-out switch (50) which in turn is controlled by an RC timing circuit (58, 60) connected across the AC source (14). A restart switch (64) may be added without changing the remaining circuitry. The restart switch (64) controls charging of the timing capacitor (60) and causes reconnection of the start winding (14) to the AC source (18) when motor speed drops below a given cut-in speed.

Claims

1. In a single phase AC induction motor having a main winding and a start winding both connectable to an AC power source, and having start switch means in series with said start winding for disconnecting said start winding from said AC source, an improved time delay disconnect control comprising:

turn-on switch means connected across said start switch means and not across said start winding, and turning on said start switch means to connect said start winding to said AC source at energization of said motor;

cut-out switch means turning off said start switch means to disconnect said start winding from said AC source after a given time delay following said energization;

timing means connected across said AC source and coupled to said cut-out switch means to provide said time delay following said energization,

wherein said timing means comprises an RC timing circuit including a resistor and a timing capacitor, said RC timing circuit being connected across said AC source in parallel with said main winding and in parallel with the series connectd start winding and start switch means, and comprising restart switch means connected in series with said RC timing circuit and sensing start winding voltage and turning ON to permit charging of said timing capacitor when said start winding voltage is above a given value.

2. The invention according to claim 1 wherein:

start voltage during said time delay starting interval, with said start switch means ON and current flowing through said start winding, is above said given value such that said restart switch means is ON and permits charging of said timing capacitor;

said given value of sensed start winding voltage corresponds to a designated cut-in motor speed,

such that after said time delay disconnect of said start winding, said motor speed is normally above said cut-in speed and sensed start winding voltage induced by motor rotation keeps said restart switch means ON such that said timing capacitor remains charged such that said cut-out switch means is ON such that said start switch means remains OFF, and

such that when motor speed drops below said cut-in speed, sensed induced start wiinding voltage drops below said given value such that said restart switch means turns OFF and prevents continued charging of said timing capacitor such that the latter discharges and said cut-out switch means turns OFF such that said turn-on switch means turns said start switch means ON to reconnect said start winding to said AC source.

3. The invention according to claim 1 comprising a start capacitor connected in series between said start winding and said start switch means.

4. The invention according to claim 3 wherein:

said turn-on switch means is connected across said start switch means and not across said start winding and not across said start capacitor;

said restart switch means includes means connected across said start winding and not across said start capacitor and not across said start switch means.

5. A motor starting circuit for a single phase AC motor having a main winding and start winding energizeable by an AC source, comprising:

a start winding circuit including said start winding and having a first main terminal connected to said AC source and having a second main terminal;

start switch means connected in series with said start winding circuit, said start switch means having a first main terminal connected to said second main terminal of said start winding circuit and having a second main terminal connected to said AC source, such that the series connected start switch means and start winding circuit are connected across said AC source, said start switch means having a conductive ON state conducting current therethrough to complete a current path through said start winding circuit from said AC source, said start switch means having a nonconductive OFF state blocking current flow through said start winding circuit from said AC source, said start switch means having a gate terminal for controlling conduction of said start switch means, and comprising resistance means connected between said gate terminal and said second main terminal of said start switch means;

turn-on switch means connected across said start switch means and not across said start winding circuit, said turn-on switch means having a first main terminal connected to said first main terminal of said start switch means and having a second main terminal connected to the junction of said gate terminal of said start switch means and said resistance means, said turn-on switch means having a conductive ON state conducting current therethrough to complete a current path from said AC source through said start winding circuit through said turn-on switch means to said gate terminal of said start switch means to turn the latter ON, said turn-on switch means having a nonconductive OFF state blocking current flow to said gate terminal of said start switch means such that the latter is OFF, said turn-on switch means having a gate terminal for controlling conduction of said turn-on switch means, and comprising second resistance means connected between said first main terminal of said turn-on switch means and said gate terminal of said turn-on switch means to supply gate current from said AC source through said start winding circuit through said second resistance means to said gate terminal of said turn-on switch means to turn the latter ON, and comprising third resistance means connected between said gate terminal of said turn-on switch means and said second main terminal of said turn-on switch means;

cut-out switch means connected across said third resistance means, said cut-out switch means having a first main terminal connected to the junction of said gate terminal of said turn-on switch means and said second resistance means, said cut-out switch means having a second main terminal connected to the junction of said second main terminal of said turn-on switch means and said third resistance means, said cut-out switch means having a conductive ON state conducting current therethrough to divert gate current through said second resistance means away from said gate of said turn-on switch means such that the latter is OFF, said cut-out switch means having a nonconductive OFF state blocking current flow therethrough such that gate current through said second resistance means flows to said gate terminal of said turn-on switch means to turn the latter ON;

a timing circuit connected across said AC source and across the series connected start winding circuit and start switch means, said timing circuit including a timing capacitor controlling conduction of said cut-out switch means such that when said timing capacitor is charged to a given threshold voltage after a given timing interval the charge on said capacitor turns ON said cut-out switch means,

wherein said cut-out switch means comprises a two terminal diac, the first terminal of said diac being connected to said junction of said gate terminal of said cut-out switch means and said second resistance means, the second terminal of said diac being connected to said junction of said second main terminal of said turn-on switch means and said third resistance means, and wherein said timing capacitor is connected in parallel across said diac, said timing capacitor having one plate connected to said first diac terminal and having a second plate connected to said second diac terminal.

6. A motor starting circuit for a single phase AC motor having a main winding and start winding energizeable by an AC source, comprising:

a start winding circuit including said start winding and having a first main terminal connected to said AC source and having a second main terminal;

start switch means connected in series with said start winding circuit, said start switch means having a first main terminal connected to said second main terminal of said start winding circuit and having a second main terminal connected to said AC source, such that the series connected start switch means and start winding circuit are connected across said AC source, said start switch means having a conductive ON state conducting current therethrough to complete a current path through said start winding circuit from said AC source, said start switch means having a nonconductive OFF state blocking current flow through said start winding circuit from said AC source, said start switch means having a gate terminal for controlling conduction of said start switch means, and comprising resistance means connected between said gate terminal and said second main terminal of said start switch means;

turn-on switch means connected across said start switch means and not across said start winding circuit, said turn-on switch means having a first main terminal connected to said first main terminal of said start switch means and having a second main terminal connected to the junction of said gate terminal of said start switch means and said resistance means, said turn-on switch means having a conductive ON state conducting current therethrough to complete a current path from said AC source through said start winding circuit through said turn-on switch means to said gate terminal of said start switch means to turn the latter ON, said turn-on switch means having a nonconductive OFF state blocking current flow to said gate terminal of said start switch means such that the latter is OFF, said turn-on switch means having a gate terminal for controlling conduction of said turn-on switch means, and comprising second resistance means connected between said first main terminal of said turn-on switch means and said gate terminal of said turn-on switch means to supply gate current from said AC source through said start winding circuit through said second resistance means to said gate terminal of said turn-on switch means to turn the latter ON, and comprising third resistance means connected between said gate terminal of said turn-on switch means and said second main terminal of said turn-on switch means;

cut-out switch means connected across said third resistance means, said cut-out switch means having a first main terminal connected to the junction of said gate terminal of said turn-on switch means and said second resistance means, said cut-out switch means having a second main terminal connected to the junction of said second main terminal of said turn-on switch means and said third resistance means, said cut-out switch means having a conductive ON state conducting current therethrough to divert gate current through said second resistance means away from said gate of said turn-on switch means such that the latter is OFF, said cut-out switch means having a nonconductive OFF state blocking current flow therethrough such that gate current through said second resistance means flows to said gate terminal of said turn-on switch means to turn the latter ON;

a timing circuit connected across said AC source and across the series connected start winding circuit and start switch means, said timing circuit including a timing capacitor controlling conduction of said cut-out switch means such that when said timing capacitor is charged to a given threshold voltage after a given timing interval the charge on said capacitor turns ON said cut-out switch means;

restart switch means connected in series with said timing circuit for controlling charging of said timing capacitor, said restart switch means having a first main terminal connected to the junction of said AC source and said first main terminal of said start winding circuit and having a second main terminal connected to said timing circuit, said restart switch means having a conductive ON state conducting current therethrough to complete a current path from said AC source through said restart switch means to charge said timing capacitor, said restart switch means having a nonconductive OFF state blocking current flow to prevent charging of said timing capacitor, said restart switch means having a gate circuit connected across said start winding, such that when said start switch means turns ON, current flows through said start winding and said gate circuit of said restart switch means and turns ON said restart switch means, and such that upon time delay turn OFF of said start switch means the induced voltage in said start winding due to motor rotation is normally sufficient to provide sufficient gate drive bias in said gate circuit of said restart switch means to turn the latter ON, and such that upon decrease in motor speed below a given value, the induced voltage in said start winding is insufficient to provide enough gate drive bias for said restart switch means such that the later turns OFF, and said timing capacitor discharges such that said cut-out switch means turns OFF such that said turn-on switch means turns ON such that said start switch means turns ON and conducts current through said start winding circuit from said AC source.