Regulating mechanism for the refrigerant flow to the evaporator or refrigerating systems or heat pumps and expansion valves arranged in the refrigerant flow

• US 4,787,213 A
• Filed: 12/09/1986
• Issued: 11/29/1988
• Est. Priority Date: 01/22/1986
• Status: Expired due to Fees

• Current Assignee: Otto Egelhof GmbH & Co. KG
• Original Assignee: Otto Egelhof GmbH & Co. KG
• Inventors: Gras, Horst, Blaich, Herbert
• Primary Examiner(s): Wayner, William E.
• Application Number:
  US06/940,027
• Time in Patent Office: 721 Days
• Field of Search: 62/212, 62/225, 62/224, 236/75
• US Class Current: 62/212
• CPC Class Codes: F16K 31/046 with electric means, e.g. electric switches, to control the motor or to control a clutch between the valve and the motor F16K31/041 takes precedence
• CPC Class Codes: F25B 2500/01 Geometry problems, e.g. for reducing size
• CPC Class Codes: F25B 2600/2513 Expansion valves
• CPC Class Codes: F25B 41/35 by rotary motors, e.g. by stepping motors
• CPC Class Codes: G05D 16/2086 without direct action of electric energy on the controlling means combination of electric and non-electric auxiliary G05D16/2093
• CPC Class Codes: Y02B 30/70 Efficient control or regulation technologies, e.g. for control of refrigerant flow, motor or heating

Abstract

An expansion valve (8), which is arranged between the condenser (2) and the evaporator (3) in the pump medium circulation system of the heat pump and is continuously controllable, is regulated as a function of set values by means of a computer (10), in particular, while taking into account the evaporator input temperature measured by means of sensing devices (5) and/or the evaporator output temperature measured by means of sensing devices (6). Because of the regulating by means of computers, the control is suitable for different heat pumps and/or conditions of use without structurally altering the expansion valve (8).

Claims

1. Regulating mechanism for the refrigerant flow to the evaporator of refrigerating systems or heat pumps with a compressor, which is arranged in the refrigerant circulation system and is connected or connectable, respectively, with the input of a condenser on the pressure side and with the output of an evaporator on the suction side and which is connectable with the output of said condenser or of a collector on the input side thereof via and expansion valve, an actuation motor for controlling the opening coefficient of said expansion valve, said output of the condenser being directly connected to said expansion valve or arranged as the output of said condenser, comprising a computer (10) for controlling said actuating motor (4) of the expansion valve (8) as a function of set values and as a function of the signals from sensors (5,6), which are sensitive to temperature and are arranged on a refrigerant line at the input and output sides of said evaporator (3) to indicate an input temperature (T_E) and an output temperature (T_A), said computer controlling the actuating motor such that in the event the input temperature (T_E) at said evaporator lies below a threshold value, said expansion valve increasingly opens when the difference between the input and output temperature (T_E,T_A) at said evaporator exceeds a set value or such that said expansion valve increasingly closes when the difference falls below said set value, and closes completely when said input temperature signal (T_E) lies above a threshold value.

2. Expension valve of a refrigerating system or heat pump with actuating motor for controlling the valve opening coefficient, particularly for use in combination with a regulating mechanism according to claim 1, comprising an electric stepping motor arranged as said actuating motor for the incremental change of the opening coefficient, said expansion valve, together with the rotor of the electric motor and the drive connection between said rotor and a closing member of said expansion valve, being enclosed in a gastight manner in a housing assembled of a motor housing portion and a valve housing portion, said drive connection including a sleeve slidably arranged in said valve housing portion and supporting said closing member, the interior of said valve housing portion communicating with refrigerant circulation system controlled by said expansion valve, and the stator of said electric motor being arranged externally on said motor housing portion consisting of non-magnetizable material which encloses said rotor.

3. Expansion valve according to claim 1, wherein said actuating motor is a two phase bipolar stepping motor.

4. Regulating mechanism according to claim 1 wherein said computer (10) controls said expansion valve (8) first in such a way that it closes completely when said input temperature (T_E) at said evaporator (3) lies above a threshold value (T_max), and then opens it in a controlled manner, in particular, briefly or repeatedly for a brief period, when, in spite of running compressor, said input temperature (T_E) decreases more slowly than preset by said computer or more slowly than expected, respectively, or when said threshold value (T_max) of said input temperature is not achieved after a period of time which can be preset.

5. Regulating mechanism according to claim 4, wherein said expansion valve (8) is opened in accordance with pulses and is controlled by means of pulse width modulation.

6. Regulating mechanism according to claim 5, wherein when said input temperature (T_E) at said evaporator (3) approaches a threshold value (T_max), or lies between two adjacent threshold values (T_max,T'"'"'_max) said computer (10) controls said expansion valve (8) exclusively as a function of said input temperature (T_E) in such a way that said input temperature (T_E) remains practically constant or decreases only slightly and the output temperature (T_A) at said evaporator (3) approximates the input temperature.

7. Regulating mechanism according to claim 6, wherein a preselection switch for setting or adjusting the set value, particularly for the difference between the input and output temperatures are said evaporator (3), is arranged at said computer (10).

8. Regulating mechanism according to claim 7, wherein switches for setting or adjusting threshold values (T_max,T'"'"'_max are arranged at said computer (10).

9. Regulating mechanism according to claim 8, wherein said computer has preferred digital inputs for preset set and/or threshold values by means of an overriding computer.

10. Regulating mechanism according to claim 9, wherein said computer works as a proportional plus integral control unit with an adjustable proportional and/or integral portion.

11. Regulating mechanism according to claim 10, wherein said computer (10) has an input which is excitable by means of switching said compressor (1) on or off and controls said expansion valve (8) such that is closes completely when said compressor (1) is stopped.

12. Regulating mechanism according to claim 11, wherein said computer (10) has an input which is activated when a defrosting operation (defroster) is switched on and opens or closes said expansion valve (8) according to the condition of the defrosting operation.

13. Regulating mechanism according to claim 12, wherein said computer (10) has measurement outputs at which a signal which gives the input and/or output temperature can be taken off, e.g. a temperature-proportional voltage or a signal giving the measurement value of said sensors (5,6).

14. Regulating mechanism according to claim 13, wherein said computer (10) comprises outputs for status readings, particularly for lights, e.g. light emitting diodes, or the like, arranged as status indications.

15. Regulating mechanism according to claim 14, wherein said actuating motor (4) is supported in a housing (40) so as to be axially displaceable but nonrotatable and directly drives a threaded portion (spindle 46) connected with the motor shaft, which threaded portion is arranged in or at a stationary counterthread portion (connecting piece 41) and drives a closing member (84) of said expansion valve (8).

16. Regulating mechanism according to claim 15, wherein said threaded portion (46), together with said closing member (84) or an element driving same, forms a differential screw gear unit (FIG. 5).

17. Regulating mechanism according to claim 16, wherein said closing member (84) of said expansion valve (8) is outwardly sealed by means of an accordion seal (85) and said actuating motor (4), together with the actuating member (spindle 46) which actuates said closing member (84), is attachable at said valve housing (80) as a detachable unit.

18. Regulating mechanism according to claim 17, wherein said actuating motor (4) is arranged in a tight housing which is tightly connectable with said valve housing (80).

19. Regulating according to claim 18, wherein an electronic control arrangement (13) arranged as an interface between said computer (10) and said actuating motor (4) is accommodated in or at said housing (40) of said motor (4).

20. Expansion valve of a refrigerating system or heat pump with actuating motor for controlling the valve opening coefficient, particularly for use in combination with a regulating mechanism according to claim 1, comprising an electric stepping motor arranged as said actuating motor for the incremental change of the opening coefficient, said expansion valve including a closing member which is enclosed in a gastight manner in a housing whose interior is connected with refrigerant circulation system controlled by the expansion valve, said housing having a cylindrical borehole provided at its top with a seat surface which in the closing state of said expansion valve fits a corresponding sealing surface on said closing member, said sealing surface transiting into a cylindrical portion which in the closing state of said valve is enclosed by said cylindrical borehole, the diameter of said cylindrical borehole and said cylindrical portion being only slightly different in order to increase the throttle effect when said expansion valve is partially opened;

and the bottom of said cylindrical portion transiting into a conelike portion.

21. Expansion valve according to claim 20, wherein said sealing surface on said closing member and said seat surface of said cylindrical borehole are constructed spherically.