Filter apparatus

• US 4,787,922 A
• Filed: 01/07/1987
• Issued: 11/29/1988
• Est. Priority Date: 08/02/1985
• Status: Expired due to Fees

• Current Assignee: ESTA Apparatebau GmbH & Co. KG
• Original Assignee: ESTA Apparatebau GmbH & Co. KG
• Inventors: Kulitz, Gunter
• Primary Examiner(s): Nozick, Bernard
• Application Number:
  US07/001,202
• Time in Patent Office: 692 Days
• Field of Search: 55/6, 55/124-126, 55/274, 55/316, 55/350, 55/356, 55/357, 55/467, 55/473, 55/482, 55/484
• US Class Current: 96/57
• CPC Class Codes: B01D 2273/30 Means for generating a circulation of a fluid in a filtration system, e.g. using a pump or a fan
• CPC Class Codes: B01D 46/2411 Filter cartridges
• CPC Class Codes: B01D 46/446 by pressure measuring
• CPC Class Codes: B01D 46/58 connected in parallel
• CPC Class Codes: B01D 46/62 connected in series
• CPC Class Codes: B03C 3/019 Post-treatment of gases
• CPC Class Codes: F24F 8/10 by separation, e.g. by filtering
• CPC Class Codes: F24F 8/108 using dry filter elements
• CPC Class Codes: F24F 8/158 using active carbon

Abstract

A filter apparatus, particularly for filtering air containing fumes is provided on the inlet side to an exhaust fan (8), electrostatic filters (36) and a flat test filter (38) immediately following the latter. On the outlet side of the exhaust fan (8) a cartridge filter (3) with a plurality of parallel filter cartridges (26) in the flow path is provided. In the flow path directly upstream of the test filter 38, as well as between outlet (14) and the inlet of cartridge filter (3), the pressure is measured by in each case one pressure indicating device (53, 54). When the electrostatic filter (36) becomes saturated, the contamination relatively rapidly increases the flow resistance of test filter (38), which is indicated by a pressure change between the electrostatic filter (36) and the test filter (38). If electrostatic filter (36) is not cleaned, then contamination then increases the flow resistance of cartridge filter (13), which is indicated by a pressure change in the flow path directly upstream of the cartridge filter (3). If there is still no cleaning or replacement of electrostatic filter (36), then the flow resistance becomes higher than the suction force of exhaust fan (8), so that the fact that no further suction is taking place is made immediately apparent.

Claims

1. A filter apparatus for contaminated air containing contaminents such as dust particles and smoke, said apparatus comprising:

an apparatus housing (6) having upright sides and a top side, said apparatus housing (6) having a suction opening (44) for the contaminated air and an external air exhaust (33) for filtered air;

means in the housing defining a flow path connecting said suction opening (44) and said air exhaust (33), said flow path defining a flow direction;

a suction fan (8) having an inlet (13) and an outlet (14), said suction fan (8) being interposed in said flow path between a suction part and a pressure part of the flow path;

at least two filter units (39, 36, 38, 26,

     34) interposed in said flow path between said suction opneing (44) and said air exhaust (33), at least one of said filter units having at least one flat filter (39,

     38) covering at least a part of a cross-section of a flat filter housing (35) disposed in the flow path, wherein a cartridge filter (3) having a plurality of parallel-connected filter cartridges (26) is provided downstream along the flow direction from the flat filter (39,

     38) and the outlet (14) of the suction fan in the pressure part of the flow path, said cartridge filter (3) having an inlet base (23) mounted on a top side of the housing.

2. A filter apparatus according to claim 1, wherein a flow tranquilizing chamber (7) for stabilizing flow of the air is provided between the outlet (14) of the suction fan (8) and cartridge filter (3).

3. A filter apparatus according to claim 1, wherein the suction fan (8) is arranged within the apparatus housing (6), a drive motor (10) for the suction fan (8) being provided on an outside of the apparatus housing (6), the suction fan (8) being arranged within the flow tranquilizing chamber, said flow tranquilizing chamber substantially taking up available space within the apparatus housing (6).

4. A filter apparatus according to claim 1, wherein the suction fan (8) is arranged on an upright wall (9) of the apparatus housing (6), a suction duct (18) being passed from the inlet of the suction fan (8) to an inlet wall (17) facing the suction fan (8), said suction duct further being passed through said inlet wall (17) out of the apparatus housing (6).

5. A filter apparatus according to claim 1, wherein the suction fan (8) is surrounded by the apparatus housing (6), said suction fan (8) issuing directly into the apparatus housing (6) by means of the outlet (14) formed by at least one tangential outlet port of a fan housing (12).

6. A filter apparatus according to claim 1, wherein the cartridge filter (3) is arranged so as to substantially cover one side of the apparatus housing (6), the apparatus housing (6) having a top surface, said cartridge filter (3) covering said top surface.

7. A filter apparatus according to claim 1, wherein said apparatus housing (6) has a width extension, said apparatus housing (6) being open over substantially entirely said width extension in the vicinity of the inlet base (23) of the cartridge filter (3), thereby forming an open side covered with a base plate (23) of a cartridge filter housing (22), said base plate (23) having a filter cartridge inlet port (24) for each of the filter cartridges (26) juxtaposed in a common plane in a grid pattern.

8. A filter apparatus according to claim 1, wherein the contaminated air is led into said filter cartridges (26) via a central filter cartridge inlet port (24) provided for each of the filter cartridges (26).

9. A filter apparatus according to claim 1, wherein the filter cartridges (26) of the cartridge filter (3) have sleeve ends providing end faces, said filter cartridges (26) being open in a sleeve-like shape at both end faces, said end faces being strained in centered manner between two opposite plates (23, 29) of which one plate (23) has filter cartridge inlet ports (24) defined by plug flanges (25) and of which the other plate is constructed as a closure plate (29) for the associated open sleeve ends of the filter cartridges (26), said two plates (23, 29) being outer walls of the cartridge filter housing (22), said cartridge filter housing having further walls (32) at right angles to said outer walls, said further walls (32) defining the external air exhaust (33) via exhaust air outlet ports therein.

10. A filter apparatus according to claim 1, wherein in the flow direction the cartridge filter (3) is followed by at least one post-filter (34), the post-filter (34) being a flat activated carbon filter, the end filter being positioned adjacent to the filter cartridges (26) directly on an inside of said further walls (32) provided with the exhaust air outlet ports.

11. A filter apparatus according to claim 1, wherein at least one of the flat filters (38b) is located between the outlet (14b) of the suction fan (8b) and the cartridge filter (3b), said at least one flat filter (38b) being located adjacent to and parallel to the inlet base (23) of the cartridge filter (3b), said at least one flat filter (38b) having a limited spacing from said inlet base (23b).

12. A filter apparatus according to claim 1, wherein means are provided for opening a housing wall of a housing, thereby providing a suction opening for contaminated air, said housing wall being associated with the inlet side (40) of said initial inlet filter (39), said housing wall being formed by a collapsible hood (52) defining a vacuum area.

13. A filter apparatus according to claim 1, further comprising at least one depositing vessel (48) for oil in the contaminated air, means being provided for emptying said depositing vessel (48), said depositing vessel (48) being located below the inlet filter unit in a bottom area of the primary filter housing (35), said inlet filter unit being positioned in an upright standing manner.

14. A filter apparatus according to claim 1, further comprising a pressure measuring device (54) having an indicating means disposed on the apparatus housing (6) for measuring pressure in the housing.

15. A filter apparatus according to claim 14, wherein two pressure gauges are provided for the apparatus housing (6) and for the primary filter housing (35), said pressure gauges (53, 54) being juxtaposed on an outer wall (15) of the apparatus housing (6).

16. A filter apparatus according to claim 1, wherein at least one inlet filter unit (39, 36, 38) is provided upstream of the inlet (13) of the suction fan (8), said inlet filter unit comprising an inlet-side test filter (38), at least one flat filter (38, 39) and at least one primary filter (36), said primary filter (36) being formed by at least one electrostatic filter (36).

17. A filter apparatus according to claim 16, wherein said inlet-side test filter (38) and a primary filter (36) are arranged in a primary filter housing (35) defining the suction opening (44) for contaminated air, said primary filter housing (35) being connected to the said apparatus housing (6) via said flow path, said primary filter houisng (35) being connected to said apparatus housing (6) exclusively via said inlet-side test filter (38), said primary filter housing (35) and said apparatus housing (6) being integrated to a common housing unit, said apparatus housing (6) having upright outer walls, said primary filter housing (35) being connected to one of said upright outer walls (17) of the apparatus housing (6), said primary filter housing (35) having substantially a same cross-section as the apparatus housing (6), said upright outer wall forming an inlet wall (17) defining the suction opening 44.

18. A filter apparatus according to claim 17, further comprising a pressure measuring devcie (53) having an indicating means, operable for measuring pressure in the primary filter housing (35).

19. A filter apparatus according to claim 16, wherein said inlet filter unit has a square dimension, said suction fan (8) having an intake duct (18) provided by a suction funnel having a funnel inlet opening (21), said suction funnel (20) being widened to the square dimension of said inlet filter unit, said suction funnel (20) being connected to said inlet wall (17), said inlet-side test filter (38) being located adjacent to said funnel inlet opening (21).

20. A filter apparatus according to claim 16, wherein on either side of the at least one primary filter (4) is provided at least one inlet-side test filter (39, 38).

21. A filter apparatus according to claim 16, wherein said inlet filter unit has an initial inlet filter (39) across the flow path, said initial inlet filter (39) providing an inlet side (40) having a square dimension, said inlet side (40) of the initial inlet filter (39) being located in a distributing chamber (41), having substantially a same square dimension as the inlet side, means being provided for admitting the contaminated air into the distributing chamber in a direction differing from a direction at right angles to the inlet side (40) of said initial inlet filter (39), said suction opening (44) for contaminated air being provided at a distance from said distributing chamber (41), said primary filter housing (35) having a housing wall (43) located transversely to said inlet side (40), said suction opening (44) for contaminated air being located on said housing wall (43), said housing wall being an upper housing wall (43) of the primary filter housing (35).