Oxygen enriching apparatus

• US 4,789,388 A
• Filed: 02/17/1988
• Issued: 12/06/1988
• Est. Priority Date: 12/27/1984
• Status: Expired due to Term

• Current Assignee: Teijin Limited
• Original Assignee: Teijin Limited
• Inventors: Takano, Hiroshi, Nishibata, Katsuji, Shimote, Tsugutaka, Itai, Masaru
• Primary Examiner(s): Spitzer, Robert
• Application Number:
  US07/163,124
• Time in Patent Office: 293 Days
• Field of Search: 55/16, 55/68, 55/158, 55/160, 55/193, 55/276
• US Class Current: 96/7
• CPC Class Codes: B01D 2313/18 Specific valves
• CPC Class Codes: B01D 2313/40 Adsorbents within the flow path
• CPC Class Codes: B01D 53/22 by diffusion manufacturing semi-permeable membranes B01D67/00; form, structure or properties of semi-permeable membranes B01D69/00; material for semi-permeable membranes B01D71/00
• CPC Class Codes: B01D 53/226 in serial connexion
• CPC Class Codes: B01D 63/02 Hollow fibre modules
• CPC Class Codes: B01D 63/06 Tubular membrane modules
• CPC Class Codes: B01D 63/08 Flat membrane modules
• CPC Class Codes: C01B 13/0251 by making use of membranes
• CPC Class Codes: C01B 2210/0046 Nitrogen
• CPC Class Codes: C01B 2210/0062 Water

Abstract

An apparatus for producing oxygen enriched air from the atmospheric air, including an oxygen enriching system employing a fan for inducing a flow of atmospheric air through an oxygen enriching unit and a pump for deriving the oxygen enriched air from the oxygen enriching unit, a sound-proof box for encasing the fan and pump, an air intake passage having not less than five bends and an air exhaust passage also having not less than five bends. The oxygen enriching unit is provided with a unit for adjusting an oxygen concentration to a constant level regardless of any change in the atmospheric temperature.

Claims

1. A low-noise apparatus for providing oxygen-enriched air to a medical patient, the apparatus comprising:

an outer casing means having an intake opening for intaking into said casing a flow of atmospheric air, to exhaust opening for exhausting a first part of the flow of atmospheric air, and a first outlet port for delivering a second oxygen-enriched part of the flow of atmospheric air to a patient;

an oxygen enriching system accommodated in said outer casing means for supplying said second oxygen-enriched part of the flow of atmospheric air to said first outlet port, said oxygen enriching system including oxygen enriching means operable to enrich said second part of said flow of atmospheric air with oxygen, a motor-driven pumping means for causing said second flow of atmospheric air to pass through said oxygen enriching means, piping means for carrying said second part of the flow of air via said pumping means and said oxygen enriching means to said first outlet port, and fan means for causing said flow of atmospheric air generally directed from said intake opening of said outer casing means toward said exhaust opening;

soundproof box means defining an impervious-to-sound chamber, said motor-driven pumping means and said fan means being completely accommodated within said chamber, the box means having an inlet port communicating with said intake opening for permitting said atmospheric air to flow into said chamber and a separate outlet port communicating with said exhaust opening for permitting said first part of the flow of atmospheric air to exit from the outer casing means after cooling said motor-driven pumping means and said fan means;

elongated air intake passage means formed within said outer casing means for restrictively guiding said flow of atmospheric air from said intake opening to said inlet port, said intake passage means having bends at at least five positions, each of said positions being lined with sound absorbing material; and

elongated air exhaust passage means formed within said outer casing means for restrictively guiding said first part of the flow of atmospheric air from said separate outlet port of said soundproof box means to said exhaust opening, said air exhaust passage means having a plurality of partition plates such that the exhaust passage means includes bends at at least five positions, each of said partition plates being lined with sound absorbing material.

2. An apparatus for providing oxygen-enriched air according to claim 1, wherein an overall length of said air exhaust passage means is from 0.4 to 2.0 times an overall length of said air intake passage means.

3. An apparatus for providing oxygen-enriched air according to claim 1, wherein said outer casing means comprises a parallelepiped casing having three different pairs of spaced apart opposed plane surfaces, and wherein the length of each of said air intake and air exhaust passage means is not less than the minimum spacing between said three different pairs of opposed plane surfaces.

4. An apparatus for providing oxygen-enriched air according to claim 1, wherein said air intake and air exhaust passage means have substantially right-angled bends in three dimensions.

5. An apparatus for providing oxygen-enriched air according to claim 1, wherein said air intake and air exhaust passage means comprise sound-insulated passage means air-tight against the atmosphere except for said intake and exhaust openings of said outer casing means.

6. An apparatus for providing oxygen-enriched air according to claim 1, wherein said soundproof box means comprises a metallic box, sound absorbing material covering the interior of the metallic box, and vibration damping material disposed for mounting said motor-driven pumping means and said fan means inside the metallic box.

7. An apparatus for providing oxygen-enriched air according to claim 6, wherein said soundproof box means further comprises a soundproof wooden box containing said metallic box, said soundproof wooden box being disposed within said outer casing means.

8. An apparatus for providing oxygen-enriched air according to claim 1, wherein said outer casing means comprises a sound insulatable wooden box sealed entirely except for said intake and exhaust openings and said first outlet port for said oxygen-enriched air.

9. An apparatus for providing oxygen-enriched air according to claim 1, wherein said piping means of said oxygen enriching system comprises a silencer tank for deadening pulsation sound of said oxygen-enriched air delivered to said first outlet port.

10. An apparatus for providing oxygen-enriched air according to claim 9, wherein said silencer tank is located in said soundproof box means.

11. An apparatus for providing oxygen-enriched air according to claim 1, wherein said oxygen enriching system further includes flow regulating means having an inlet port for said oxygen-enriched air, an outlet port for a regulated flow of said oxygen-enriched air and an exhaust port for exhausting a surplus flow of said oxygen-enriched air other than said regulated flow of said oxygen-enriched air, and sound attenuating means arranged at said exhaust port of said flow regulating means, said sound attenuating means being provided for deadening sound generated by said surplus flow of said oxygen-enriched air upon being exhausted from said exhaust port.

12. An apparatus for providing oxyen-enriched air according to claim 11, wherein said sound attenuating means comprises a tubing means attached to said exhaust port of said flow regulating means and having a length not less than 5 cm.

13. An apparatus for providing oxygen-enriched air according to claim 12, wherein said tubing means is a resin tube having one end connected to said exhaust port via a pipe coupling and another end extended toward the interior of said outer casing means.

14. An apparatus for enriching air with oxygen, according to claim 11, wherein said sound attenuating means comprises a noise suppression box attached to said exhaust port of said flow regulating means.

15. An apparatus for providing oxygen-enriched air according to claim 11, wherein said sound attenuating means comprises a covering made of porous material and enclosing said exhaust port of said flow regulating means.

16. An apparatus for providing oxygen-enriched air to a medical patient, said apparatus including a plurality of membrane elements respectively provided with a selectively permeable membrane permitting permeation of oxygen therethrough at a higher rate than nitrogen upon being applied thereto with atmospheric air, and means for deriving said oxygen-enriched air from the plurality of membrane elements,

the improvement wherein said plurality of membrane elements are divided into a predetermined number of groups having respective effective membrane areas for permeation, said predetermined number of groups of membrane elements being provided with respective conduit means for establishing a corresponding number of fluid connections to said means for deriving said oxygen-enriched air, wherein there is provided means for changing said number of said fluid connections between said predetermined number of groups of membrane elements and said means for deriving said oxygen-enriched air within said predetermined number, and wherein

said means for deriving said oxygen-enriched air comprises a pressure reducing means for drawing off said oxygen-enriched air from said plurality of membrane elements,

said pressure reducing means comprising a vacuum pump driven by an electric motor,

the apparatus further comprising controlling means for preventing said electric motor from being started before a vacuum level prevailing on a suction side of said vacuum pump drops below a predetermined vacuum level, said controlling means comprising an electric relay cirucit means including a combination of a first relay having normally-open contacts disposed between said electric drive motor and an electric power source and a second relay having a normally-closed contact which is forcibly opened so as to prevent electrical energization of said first relay for a predetermined period of time after stopping of said electric drive motor.

17. An apparatus for providing oxygen-enriched air, according to claim 16, wherein said means for changing said number of said fluid connections comprises valve means arranged in at least one of said respective conduit means, said valve means being opened and closed in response to a change in temperature of said atmospheric air.

18. An apparatus for providing oxygen-enriched air, according to claim 16, wherein said plurality of membrane elements is divided into a first and second group of membrane elements, the effective membrane area of said first group of membrane elements being from 60 through 80 percent of the total effective membrane area of said first and second groups.

19. An apparatus for providing oxygen-enriched air, according to claim 16, wherein said plurality of membrane elements is divided into a first, a second, and a third group of membrane elements, the effective area of said first group of membrane elements being from 40 through 60 percent of the total effective membrane areas of said first through third groups, the effective area of said second group of membrane elements being from 25 through 40 percent of the total effective membrane areas, and the effective membrane area of said third group of membrane elements being from 10 through 25 percent of the total effective membrane areas.

20. An apparatus for providing oxygen enriched air, according to claim 16, wherein said apparatus further comprises cooling means for cooling said oxygen enriched air, water separating means for separating water condensate produced when said oxygen enriched air is cooled by said cooling means, water drain means connected to said water separating means for draining said condensate, said water drain means having therein a fluid pressure reducing section which is formed therein with a multiple number of narrow fluid paths, said water drain means being provided at a position between said water separating means and said fluid pressure reducing section with clogging preventing means for preventing clogging of said fluid pressure reducing section with foreign matter contained in said drained condensate, said clogging preventing means comprising a water conduit means having an inlet end directly connected to a lower portion of said water separating means and an outlet end upwardly connected to an entrance of said fluid pressure reducing section of said water drain means.

21. An apparatus for providing oxygen enriched air, according to claim 20, wherein said water drain means is provided at an outermost end thereof with a cylindrical covering for preventing scatter of said drained condensate.

22. An apparatus for providing oxygen enriched air, according to claim 20, wherein said cylindrical covering is closed at at least one end thereof, and a cylindrical surface thereof is formed with air drain ports at an upper portion of said cylindrical surface and water drain ports at a lower portion of said cylindrical surface.

23. An apparatus for providing oxygen enriched air, according to claim 21, wherein said cylindrical covering is fixed to a portion of said cooling means covered with a moisture holding element.

24. an apparatus for providing oxygen enriched air, according to claim 20, wherein said water conduit means is formed with an expansion chamber between said one inlet and other outlet ends thereof.

25. An apparatus for providing oxygen enriched air, according to claim 20, wherein said water conduit means is provided with a restrictor for forming a water nozzle at a position between said one inlet and other outlet ends of said water conduit means.

26. An apparatus for providing oxygen enriched air, according to claim 20, wherein said one inlet end of said water conduit means is upwardly connected to said lower portion of said water separating means, and positioned at a level higher than said other outlet end of said water conduit means, connected to said entrance of said fluid pressure reducing section of said water drain means.

27. An apparatus for providing oxygen enriched air, according to claim 20, wherein said clogging preventing means comprises at least one filter element.

28. An apparatus for providing oxygen enriched air, according to claim 27, wherein said filter element has an opening ranging from 1 through 1000 micrometers.

29. An apparatus for providing oxygen enriched air, according to claim 20, wherein said fluid pressure reducing section of said water drain means is a cylindrical section packed with a fibrous aggregate.

30. In an apparatus for providing oxygen-enriched air to a medical patient, said apparatus including a plurality of membrane elements respectively provided with a selectively permeable membrane permitting permeation of oxygen therethrough at a higher rate than nitrogen upon being applied thereto with atmospheric air, and means for deriving said oxygen-enriched air from the plurality of membrane elements,

the improvement wherein said plurality of membrane elements are divided into a predetermined number of groups having respective effective membrane areas for permeation, said predetermined number of groups of membrane elements being provided with respective conduit means for establishing a corresponding number of fluid connections ot said means for deriving said oxygen-enriched air, wherein there is provided means for changing said number of said fluid connections between said predetermined number of groups of membrane elements and said means for deriving said oxygen-enriched air within said predetermined number, and wherein

said means for deriving said oxygen-enriched air comprises a pressure reducing means for drawing off said oxygen-enriched air from said plurality of membrane elements,

said pressure reducing means comprising a vacuum pump driven by an electric motor,

the apparatus further comprising controlling means for preventing said electric motor from being started before a vacuum level prevailing on a suction side of said vacuum pump drops below a predetermined vacuum level, and wherein

said control means comprises a combination of a timer means and an electric switching means connected to said electric motor, said timer means operating so as to prevent said electric switching means from becoming ON for a predetermined period of time after stopping of said electric drive motor.

31. An apparatus for providing oxygen-enriched air, according to claim 30, wherein said means for changing said number of fluid connections comprises valve means arranged in at least one of said respective conduit means, said valve means being opened and closed in response to a change in temperature of said atmospheric air.

32. An apparatus for providing oxygen-enriched air, according to claim 31, wherein said plurality of membrane elements is divided into a first and second group of membrane elements, the effective membrane area ff said first group of membrane elements being from 60 through 80 percent of the total effective membrane area of said first and second groups.

33. An apparatus for providing oxygen-enriched air, according to claim 31, wherein said plurality of membrane elements is divided into a first, a second, and a third group of membrane elements, the effective area of said first group of membrane elements being from 40 through 60 percent of the total effective membrane areas of said first through third groups, the effective area of said second group of membrane elements being from 25 through 40 percent of the total effective membrane areas, and the effective membrane area of said third group of membrane elements being 10 through 25 percent of the total effective membrane areas.

34. An apparatus for providing oxygen-enriched air to a medical patient, the apparatus comprising:

a plurality of membrane elements, each element being provided with a selecltively permeable membrane having an upstream surface and a downstream surface, the membrane permitting permation of oxygen therethrough at a higher rate than nitrogen upon application of atmospheric air to the upstream surface of the membrane;

a vacuum pumping means for drawing oxygen-enriched air from the downstream surface of the membrane of each of the plurality of membrane elements;

an electric drive motor for driving said vacuum pumping means; and

control means for preventing said electric drive motor from being started before a vacuum level prevailing on a suction side of said vacuum pumping means drops below a predetermined vacuum level, said control means comprising a combination of a timer means and an electric switching means connected to said electric motor, said timer means operating so as to prevent said electric switching means from becoming ON for a predetermined period of time after stopping of said electric drive motor.

35. An apparatus for providing oxygen-enriched air to a medical patient, the apparatus comprising:

a plurality of membrane elements, each element being provided with a selectively permeable membrane having an upstream surface and a downstream surface, the membrane permitting permeation of oxygen therethrough at a higher rate than nitrogen upon application of atmospheric air to the upstream surface of the membrane;

a vacuum pumping means for drawing oxygen-enriched air from the downstream surface of the membrane of each of the plurality of membrane elements;

an electric drive motor for driving said vacuum pumping means; and

an electric relay circuit means including a combination of a first relay having normally-open contacts disposed between said electric drive motor and an electric power source, a second relay having a normally-closed contact disposed in the energizing circuit of said first relay, and means for activating said second relay for a predetermined period of time when said electric drive motor becomes deenergized to open said normally-closed contact so as to prevent electric energization of said first relay for a predetermined period of time after stopping of said electric drive motor.

36. An apparatus for providing oxygen-enriched air to a medical patient, the apparatus comprising:

a plurality of membrane elements, each element being provided with a selectively permeable membrane having an upstream surface and a downstream surface, the membrane permitting permeation of oxygen therethrough at a higher rate than nitrogen upon application of atmospheric air to the upstream surface of the membrane;

a vacuum pumping means for drawing oxygen-enriched air from the downstream surface of the membrane of each of the plurality of membrane elements;

an electric drive motor for driving said vacuum pumping means;

control means for automatically delaying restart of said electric drive motor after an interruption of operation of said apparatus until at least a time when a vacuum level prevailing on a suction side of said vacuum pumping means drops below a predetermined vacuum level.

37. An apparatus according to claim 36, wherein said control means comprises a switching means for restoring the operation of said apparatus upon being operated within a predetermined period of time after said interruption of operation of said apparatus.