Machine and process for organizing publications for distribution in a postal system

• US 4,790,119 A
• Filed: 08/10/1987
• Issued: 12/13/1988
• Est. Priority Date: 08/10/1987
• Status: Expired due to Term

• Current Assignee: World Color Press, Inc.
• Original Assignee: World Color Press, Inc.
• Inventors: McDaniels, Paul T.
• Primary Examiner(s): Sipos, John
• Application Number:
  US07/083,109
• Time in Patent Office: 491 Days
• Field of Search: 53/411, 53/461, 53/474, 53/131, 53/154, 53/155, 53/550, 53/493, 270/54
• US Class Current: 53/411
• CPC Class Codes: B07C 1/00 Measures preceding sorting according to destination
• CPC Class Codes: B07C 3/00 Sorting according to destination collating the pages of a book B42C1/00
• CPC Class Codes: B42C 1/10 Machines for both collating or gathering and interposing inserts
• CPC Class Codes: B65H 2301/4311 Making personalised books or mail packets according to personal, geographic or demographic data
• CPC Class Codes: B65H 39/04 from piles

Abstract

An electronic computer orders magazines of multiple titles from dispensing units, each of which has a single title assigned to it, and these orders are organized by carrier route, that is to say all magazines for subscribers of a specific carrier route are ordered in sequence. The orders are directed to a magazine dispensing unit which has a different pocket for each title, and these pockets deliver to the conveyor one after the other magazines that fill the subscriptions to which the various addresses pertain. The computer also causes the insert dispensing unit to deposit on the magazines as those magazines pass under the unit inserts that are appropriate to the magazine and its subscriber. Next a wrapping machine places a transparent polymer film around the magazine and any insert which is on it. Then the conveyor carries the magazine past an ink jet printing unit where the subscriber'"'"'s name and address are applied to the polymer envelope, the printing unit likewise being connected to the computer. The conveyor thereafter deposits the magazines one after another in a stacking machine, which is also under the control of the computer, and it arranges the magazines in stacks which comply with the requirements for carrier route sortation, in that each stack has magazines addressed to a single carrier route, contains the minimum number of magazines, and does not exceed the prescribed weight.

Claims

1. A machine for organizing publications of different titles for distribution in a postal or similar system, said machine comprising:

a conveyor capable of moving the publications one after the other along a path;

a plurality of publication dispensing units located along the path, with each holding identical publications of a specific title and being capable upon receipt of a command of dispensing onto the conveyor a publication of the specific title which it holds;

a plurality of insert dispensing units located along the path downstream from the publication dispensing units, with each holding identical inserts and being capable upon receipt of a command of depositing an insert on a publication located on and being transported by the conveyor;

means located along the path downstream from the insert dispensing units for enclosing the publication and any insert deposited on it in an envelope to create a mailing piece;

an ink jet printing unit located along the path downstream from the insert dispensing units and being capable, upon receipt of a signal, of directing ink in the form of letters and numbers toward the portion of the mailing piece passing by it so as to impart an address to the mailing piece stacking means located along the path for receiving mailing pieces from the conveyor and arranging them in stacks; and

electronic computing means capable of receiving addresses and for directing commands to the publication dispensing units capable of causing the publication dispensing units to dispense in sequence publications of the specified titles required for the addresses at a specific carrier route, for directing additional commands to the insert dispensing units so as to deposit inserts desired to accompany the publications dispensed by the publication dispensing units, for providing signals to the ink jet printing unit suitable for causing that unit to apply the proper address to each mailing piece, and for controlling the stacking means such that each stack contains mailing pieces which bear addresses for only a single carrier route.

2. A machine according to claim 1 and further comprising means for binding a stack of mailing pieces, all bearing addresses for the same carrier route, together into a bundle.

3. A machine according to claim 1 and further including a sensor located along the path beyond the ink jet printing unit for detecting the absence of a publication along the conveyor where a publication should be, the sensor being connected to the computing means for providing a signal indicating the absence of a publication.

4. A machine according to claim 3 wherein the computing means upon receipt of a signal from the sensor indicating the absence of a publication, directs a command to the publication dispensing means and causes it to dispense a publication which fulfills the requirements for the absent publication.

5. A machine according to claim 4 and further comprising rejecting means located along the path between the ink jet printing unit and the stacking means for displacing from the path an out-of-sequence mailing piece, the address of which is directed to a carrier route which does not correspond to the carrier routes in the addresses for either the publication immediately ahead or immediately behind of the out-of-sequence publication.

6. A machine according to claim 1 and further comprising rejecting means located along the path between the ink jet printing unit and the stacking means for displacing from the path an out-of-sequence mailing piece, the address of which is directed to a carrier route which does not correspond to the carrier routes in the addresses for either the mailing piece immediately ahead or immediately behind of the out-of-sequence mailing piece.

7. A machine according to claim 1 wherein the means for enclosing the publication in an envelope wraps a generally transparent polymer film around the publication.

8. A machine according to claim 7 wherein the means for enclosing the publication in an envelope is located between the insert dispensing unit and the ink jet printing unit, and the ink jet printing unit applies the address directly to the polymer film.

9. A machine according to claim 1 wherein the publication dispensing means includes a plurality of units, each capable of holding a publication of a different title, and the computing means selects the unit from which the publication is dispensed so that the publication so dispensed is proper for the addressee.

10. A machine according to claim 9 wherein the insert dispensing means includes a plurality of units, each capable of holding an insert bearing a different message, and the computing means selects the units from which the insert is dispensed so that the insert so dispensed is appropriate for the publication on which it is deposited and for the addressee of that publication.

11. A process for organizing publications by the postal carrier route of the addressees to whom such publications are to be sent, said process comprising:

with signals sent by an electronic computer depositing publications of varying titles required for the addresses one after the other on a conveyor with the addressees of such publications being of a specific carrier route;

whereby the publications in a sequence will be directed to the same carrier route;

tracking the publications with the electronic computer as they move one after the other along the conveyor;

selecting with the electronic computer inserts that are appropriate to the publication and the addressee for the publication and depositing such inserts on the publications as they move along the conveyor;

encasing each publication and any insert deposited on it in an envelope to create a mailing piece;

applying by means of ink jet printing the addressee'"'"'s address to a portion of the mailing piece, each address and the publication for that address being correlated by the electronic computer; and

stacking successive mailing pieces from the conveyor to form bundles, such stacking being controlled by the electronic computer to insure that all mailing pieces of the bundle have addresses bearing the same carrier route.

12. The process according to claim 11 wherein in the step of stacking the mailing pieces the electronic computer further insures that all bundles have a minimum number of mailing pieces.

13. The process according to claim 12 wherein in the step of stacking the mailing pieces the electronic computer further insures that the bundles do not exceed a prescribed weight.

14. The process according to claim 11 and further comprising monitoring the conveyor beyond the location at which the address is applied to insure that an actual publication exists for every publication that is tracked along the conveyor by the computer.

15. The process according to claim 14 and further comprising:

reordering a publication which fails to appear where the conveyor is monitored.

16. The process according to claim 15 and further comprising displacing a mailing piece from the conveyor beyond the location at which the address is applied when the carrier route in the address of the mailing piece does not correspond to the carrier routes in the addresses for the mailing pieces immediately ahead of or behind it on the conveyor.