Impact energy absorbing steering wheel

• US 4,790,209 A
• Filed: 08/29/1986
• Issued: 12/13/1988
• Est. Priority Date: 08/29/1985
• Status: Expired due to Term

• Current Assignee: Toyoda Gosei Company Limited (Toyota Motor Corporation)
• Original Assignee: Toyoda Gosei Company Limited (Toyota Motor Corporation)
• Inventors: Ishida, Syuichi
• Primary Examiner(s): Smith, Gary L.
• Assistant Examiner(s): Lindsey, Rodney M.
• Application Number:
  US06/902,959
• Time in Patent Office: 837 Days
• Field of Search: 74/552, 280/750
• US Class Current: 74/552
• CPC Class Codes: B60Q 5/003 mounted on the steering wheel
• CPC Class Codes: B60R 21/05 associated with the steering wheel, steering hand lever or steering column yieldable steering columns B62D1/18
• CPC Class Codes: Y10T 74/20834 Hand wheels

Abstract

An impact energy absorber of a steering wheel is formed of a thin metal sheet and is disposed within a cover pad above a boss plate in a boss portion of the steering wheel. The impact energy absorber is composed of an annular base portion which is supported by a supporting member above the boss plate with a predetermined inner space between the base portion and the boss plate, and a plurality of leg portions which are protruded inwardly from the inner periphery of the base portion and are thereafter bent upward so as to be brought into contact with the inner wall of the upper portion of the cover pad. When impact is applied to the cover pad, the impact energy absorber absorbs the impact energy by deforming the lower portion of each leg portion by bending it from the inner periphery of the base portion and inserting it to the inner space between the base portion and the boss plate.

Claims

1. An impact energy-absorbing steering wheel, comprising:

a steering wheel having an axially-central boss portion having an upper end provided with a boss plate having an outer periphery;

a cover pad having an upper end wall and a depending peripheral sidewall means;

said cover pad being arranged on said steering wheel boss portion and having said sidewall means thereof juxtaposed with said outer periphery of said boss plate so as to enclose above said boss plate an inner space;

an impact energy absorber, comprising;

(a) support means secured on said boss portion and including at least two laterally-spaced support members which project axially upwardly from respective sites located near said outer periphery of said boss plate radially within bounds of said inner space;

(b) a thin metal sheet having a transversally extending annular base flange portion from which at least two laterally spaced leg portions project axially upwardly from respective sites, said leg portions having upper ends;

(c) transversally extending plate means secured with an interconnecting said upper ends of said leg portions; and

(d) first connecting means provided on said support members of said support means engaged with second connecting means provided on further support members provided on said base flange portion of said thin metal sheet for securing said thin metal sheet in place on said support means with said leg portions of said thin metal sheet occupying radially outer portions of said inner space and said transversally extending plate occupying an axially upper portion of said inner space, with both said thin metal sheet and said transversally extending plate being enclosed by said cover pad and said transversally extending plate being located under and adjacent said upper end wall of said cover pad;

said leg portions of said thin metal sheet being composed and shaped to comprise a bending point to bend, upon delivery of an axially downward impact force on said cover pad, downwardly and inwardly, in a folded manner, so as to become disposed at least partially axially below said annular base flange portion of said thin metal sheet.

2. The steering wheel of claim 1, wherein:

said leg portions of said thin metal sheet are integrally formed on an inner periphery of said annular base flange portion of said thin metal sheet.

3. The steering wheel of claim 1, further including:

a horn circuit contact plate provided on said upper end wall of said cover pad in said inner space between said upper end wall of said cover pad and said transversally extending plate of said impact energy absorber; and

insulating spacer means provided between corresponding portions of said transversally extending plate and said horn circuit contact plate whereby said horn circuit contact plate and said transversally extending plate may serve as respective portions of a switch for a horn circuit.

4. The steering wheel of claim 1, wherein:

said transversally extending plate is rigid relative to said upper end wall of said cover pad.

5. The steering wheel of claim 1, wherein:

said first and second connecting means respectively provided on said support members of said support means and said further support members of said base flange portion of said thin metal sheet are disengageably engaged.

6. The steering wheel of claim 5,

said first and second connecting means are constructed to engage, by relative axial movement of said thin metal sheet telescopically axially towards said boss plate.

7. The steering wheel of claim 6, wherein:

said first and second connecting means collectively include a clamp-engaging member and an insertion-engaging member, each said insertion-engaging member being inserted within and clamped by a respective said clamp engaging member.

8. The steering wheel of claim 1, wherein:

said first and second connecting means collectively include a clamp-engaging member and an insertion-engaging member, each said insertion-engaging member being inserted within and clamped by a respective said clamp engaging member.

9. The steering wheel of claim 8, wherein:

said transversally extending plate is rigid relative to said upper end wall of said cover pad.

10. The steering wheel of claim 9, wherein:

said leg of said thin metal sheet are integrally formed on an inner periphery of said annular base flange portion of said thin metal sheet.

11. The steering wheel of claim 10, further including:

a horn circuit contact plate provided on said upper end wall of said cover pad in said inner space between said upper end wall of said cover pad and said transversally extending plate of said impact energy absorber; and

insulating spacer means provided between corresponding portions of said transversally extending plate and said horn circuit contact plate whereby said horn circuit contact plate and said transversally extending plate may serve as respective portions of a switch for a horn circuit.

12. The steering wheel of claim 11, wherein:

said sidewall means of said cover pad has an axially lower end located above said boss plate; and

further including;

an annular lower cover mounted to said boss plate and extending axially upwards so that an upper end thereof is telescopically related with said lower end of said sidewall means of said cover pad.

13. The steering wheel of claim 1, wherein:

said sidewall means of said cover pad has an axially lower end located above said boss plate; and

further including;

an annular lower cover mounted to said boss plate and extending axially upwards so that an upper end thereof is telescopically related with said lower end of said sidewall means of said cover pad.