Method and apparatus for spatially orienting movable members using shape memory effect alloy actuator

• US 4,790,624 A
• Filed: 10/31/1986
• Issued: 12/13/1988
• Est. Priority Date: 10/31/1986
• Status: Expired due to Fees

• Current Assignee: Aviall Services, Inc. (The Boeing Co.)
• Original Assignee: Identechs Corporation (The Boeing Co.)
• Inventors: Van Hoye, Michael, Taylor, Geoffrey L., Saghatchi, Hamid
• Primary Examiner(s): Lee, John D.
• Assistant Examiner(s): NGO, HUNG NHAT
• Application Number:
  US06/926,357
• Time in Patent Office: 774 Days
• Field of Search: 350/96.26, 148/402, 128/4, 128/785, 128/6, 337/139
• US Class Current: 385/118
• CPC Class Codes: A61B 1/0058 using shape-memory elements
• CPC Class Codes: B25J 18/06 flexible
• CPC Class Codes: F03G 7/065 using a shape memory element
• CPC Class Codes: G02B 23/26 using light guides for illumination G02B23/2469

Abstract

A method and apparatus for spatially orienting a remote flexible member such as the tip of a borescope to point in a desired direction employs heating to its transition temperature a shape memory efffect SME alloy actuating element coupled to the tip and cable. In one embodiment, an elongated helical spring fabricated from an SME alloy such as NI--TI or CU--ZN--AL is longitudinally disposed between the remote end of a borescope cable, and the borescope tip. An electrical resistance wire heater in contact with the spring and energized by an electrical power source controlled by an observer at the near end of the cable is used to heat a selected part of the spring to the transition temperature of the SME alloy of which it is fabricated, producing a controlled deflection of the borescope tip to point in a direction directed by the observer.

Claims

1. An apparatus for spatially orienting the pointing direction of a movable distal end of an elongated structure comprising:

(a) a shape memory effect alloy actuator connected between said distal end of said elongated structure and an intermediate portion of said elongated structure, said actuator having at least one, first memory shape capable of deflecting said movable end of said elongated structure, and

(b) means for varying the temperature of said actuator from a quiescent value to a value which effects a shape transition of said actuator proportional to said temperature variation, said means being controllable from the proximal end of said elongated structure.

2. The apparatus of claim 1 wherein said first memory shape of said shape memory effect alloy actuator is recovered, with the production of force sufficient to perform external work, from a first quiescent shape when the temperature of said actuator is varied to approach the transition temperature of said alloy, the degree of said first memory shape recovery being proportional to the closeness of the actual temperature of said actuator to its transition temperature.

3. The apparatus of claim 2 wherein said means for varying the temperature of said actuator is further defined as being capable of circumferentially differentially heating a selected zone of said actuator.

4. The apparatus of claim 2 wherein said shape memory effect alloy is chosen from the group of alloys comprising nickle-titanium, cooper-zinc-aluminum and copper-zinc-tin.

5. The apparatus of claim 2 further comprising means for forcing said actuator into a quiescent shape upon decreasing the temperature of said actuator below its transition temperature.

6. The apparatus of claim 5 wherein said means for forcing said actuator into a quiescent shape upon decreasing the temperature of said actuator below its transition temperature comprises an external spring bias means.

7. The apparatus of claim 5 wherein said means for forcing said actuator into a quiescent shape upon decreasing the temperature of said actuator below its transition temperature comprises previously training second actuator to assume a second memory shape when cooled below its transition temperature, said second memory shape being recovered with the production of force sufficient to perform external work.

8. The apparatus of claim 5 wherein said actuator is further defined as comprising at least one helical spring fabricated from a shape memory effect alloy and having a first memory shape previously imprinted on said spring.

9. The apparatus of claim 8 wherein at least one of said helical springs has a second memory shape previously imprinted on said spring.

10. The apparatus of claim 5 wherein said actuator is further defined as comprising at least one elongated member fabricated from a shape memory effect alloy and having a first memory length imprinted on said elongated member.

11. The apparatus of claim 10 wherein at least one of said elongated members has a second memory length imprinted in said elongated member.

12. The apparatus of claim 5 wherein said actuator is further defined as comprising at least one elongated member fabricated from a shape memory effect alloy and having a first bent memory shape imprinted on said elongated member.

13. The apparatus of claim 12 wherein at least one of said elongated members has a second bent memory shape imprinted on said elongated member.

14. The apparatus of claim 5 wherein said actuator is further defined as comprising at least one member fabricated from a shape memory effect alloy and having a first twisted memory shape characterized by a first torsional angle.

15. The apparatus of claim 14 wherein at least one of said members has a second twisted memory shape characterized by a second torsional angle.

16. An apparatus for spatially orienting the pointing direction of the distal end of a flexible borescope comprising:

(a) at least one helical spring fabricated from a shape memory effect alloy, said spring being attached to both the cable and tip of said borescope, and said spring having memory of at least a first shape previously imprinted upon said spring, and

(b) means for varying the temperature of at least part of said spring to approach the transition temperature of the said shape memory effect alloy of which said spring is fabricated, whereby said spring shape may approach its memory shape with an accompanying production of external force effective in moving said borescope tip relative to said borescope cable, the closeness of approach of said spring shape to its memory shape being proportional to the closeness of the actual temperature of said spring to said transition temperature of said spring.

17. The apparatus of claim 16 wherein said helical spring is longitudinally disposed between the front transverse face of said borescope cable and the rear transverse face of said borescope tip, the longitudinal axes of said borescope tip and said borescope cable being aligned, and the longitudinal axis of said helical spring being displaced from and parallel to said common axes of said borescope tip and cable.

18. The apparatus of claim 17 further comprising a pivotable joint disposed between the rear face of said borescope tip and the front face of said borescope cable.

19. The apparatus of claim 16 wherein the longitudinal axis of said helical spring is coaxial with the axes of said borescope tip and said borescope cable.

20. The apparatus of claim 19 wherein said means for varying the temperature of said spring is further defined as being capable of differentially heating a selected zone of said spring.

21. The apparatus of claim 20 wherein said spring is further defined as having a first memory shape at the transition temperature of said alloy characterized by a first elongation, and a quiescent shape at a temperature below said transition temperature characterized by a second elongation.

22. The apparatus of claim 21 wherein said spring is forced into said quiescent shape upon decreasing the temperature of said spring below its transition temperature by means of auxiliary spring bias means.

23. The apparatus of claim 21 wherein said spring is further defined as having a second memory shape at temperatures below said transition temperature of said alloy characterized by a second elongation.

24. The apparatus of claim 21 wherein said means for differentially heating said spring is further defined as being capable of selectably heating a selected longitudinal zone of said spring to the transition temperature of said alloy, thereby causing said spring to bend in a longitudinal plane containing the longitudinal axis of said spring.

25. The apparatus of claim 24 wherein said means for differentially heating a selected longitudinal zone of said spring is further defined as an electrical heating element in thermal contact with said selected longitudinal zone.

26. The apparatus of claim 25 further comprising means for bringing said spring to a uniform selected temperature.

27. The apparatus of claim 26 wherein said means for bringing said spring to a uniform selected temperature comprises a source of air of controllable temperature and flow rate flowing by said helical spring.

28. An apparatus for deflecting the tip of a borescope at the end of a flexible cable to point in a desired direction comprising:

(a) at least one helical spring fabricated from a shape memory effect alloy and having a memory of at least one shape imprinted on said spring, said shape being recoverable with the production of accompanying external force when at least part of said spring is heated to the transition temperature of said shape memory effect alloy of which said spring is fabricated, the degree of completeness of said shape recovery being proportional to the closeness of the actual temperature of said spring to said transition temperature of said spring,

(b) means for restoring said spring to a quiescent, second shape when said spring is cooled below said transition temperature,

(c) means for coupling said shape transitions to said borescope tip and cable effective in moving said tip relative to said cable,

(d) means for heating said spring to approach said transition temperature as closely as desired, and

(e) means for cooling said spring to a temperature below said transition temperature.

29. The apparatus of claim 28 wherein said means for heating said spring is further defined as being capable of differentially heating a selected part of said spring.

30. The apparatus of claim 29 wherein said means for differentially heating said spring comprises at least one electrical resistance heating unit in thermal contact with a selected zone of said spring, and means for providing flow of a controlled amount of electrical current through said heating unit.

31. The apparatus of claim 30 wherein said heating unit comprises an elongated insulated strip containing internal resistance wire heating elements, said strip being disposed in thermal contact with a selected longitudinal zone of said spring.

32. The apparatus of claim 31 wherein said heating unit is further defined as having an elongated U-shape at least partially enclosing a selected longitudinal zone of said spring.

33. The apparatus of claim 30 wherein said heating unit comprises at least one coil of insulated electrical resistance wire wrapped around at least part of at least one loop of said spring.

34. The apparatus of claim 30 wherein said heating unit comprises in combination at least one electrically conductive segment of at least one loop of said spring, an electrical input terminal connected to one end of said segment and an electrical output terminal connected to the other end of said segment, whereby electrical current induced to flow through said segment by connection of a source of electromotive force between said input and output connections results in resistive heating of said segment.

35. The apparatus of claim 30 wherein said heating unit comprises at least one elongated, flexible resistance heating wire disposed longitudinally through the center aperture of said spring in close thermal contact with the inner circumferential surfaces of the loops of said spring.

36. The apparatus of claim 30 wherein said heating unit comprises in combination at least one column of longitudinally aligned holes through adjacent loops of said spring, and at least one elongated, flexible resistance heating wire disposed longitudinally through each said column of longitudinally aligned holes.

37. The apparatus of claim 30 wherein said heating unit comprises in combination at least one column of longitudinally aligned smaller diameter, single turn minor loops in each major loop of said spring, and at least one elongated, flexible resistance wire disposed longitudinally through each said column of longitudinally aligned, single turn minor loops in said spring.

38. In a structure having a body and an end part movable with respect to said body, the method of moving said movable part to point in an arbitrary desired direction with respect to said body comprising:

(a) connecting an actuating member fabricated of a shape memory effect alloy between said body and movable end part of said structure, and

(b) varying the temperature of said actuating member to approach a value at which at least part of said actuating member approaches a transition to a memory shape.

39. The method of claim 38 wherein a selected portion of said actuating member is brought to said transition temperature.

40. The method of claim 38 wherein the temperature of said actuating member is varied by energizing electrical heaters in thermal communication with said actuating member.

41. The method of claim 40 wherein the temperature of said actuating member is sequentially varied by energized thermoelectric coolers in thermal communication with said actuating member.

42. The method of claim 38 wherein the temperature of said actuating member is varied by flowing fluid in thermal contact with said actuating member by said member, and controlling the temperature and flow rate of said fluid.