Electrochemical gas sensor

• US 4,790,925 A
• Filed: 09/18/1987
• Issued: 12/13/1988
• Est. Priority Date: 09/18/1987
• Status: Expired due to Term

• Current Assignee: Mine Safety Appliances Company Pittsburg PA
• Original Assignee: Mine Safety Appliances Company (MSA Safety, Inc.)
• Inventors: Miller, Barbara C., Schneider, Alan A., Auel, RaeAnn M.
• Primary Examiner(s): Kaplan, G. L.
• Application Number:
  US07/098,365
• Time in Patent Office: 452 Days
• Field of Search: 204/415, 204/408, 204/1 K, 128/635
• US Class Current: 204/415
• CPC Class Codes: G01N 27/4045 for gases other than oxygen

Abstract

Electrochemical sensor cells having reduced zero current temperature sensitivity comprise a working electrode and a counter electrode in close proximity and in contact with an electrolyte. Both electrodes are exposed to the atmosphere to be tested and at least a portion of the counter electrode is masked from the electrochemically active gas in the atmosphere.

Claims

1. A gas sensor for determining an electrochemically active gas in the atmosphere comprising a working electrode and a counter electrode in contact with an electrolyte, the working electrode and counter electrode being bonded in close proximity on one surface of a gas-permeable membrane phobic to the electrolyte, each of said electrodes comprising a catalytic metal, means for exposing the working electrode and the counter electrode to the atmosphere to be tested and masking means for preventing exposure of at least a portion of the counter electrode to the electrochemically active gas, whereby the presence of electrochemically active gas in the atmosphere to be tested produces a current.

2. A sensor of claim 1 in which the working electrode and counter electrode are of identical composition.

3. A sensor of claim 2 in which the masking means comprises a gas-impermeable film secured to the opposite surface of the membrane over a portion of the counter electrode.

4. A sensor of claim 3 in which the masking means comprises a cover means secured to and having a portion spaced from the opposite surface of the membrane to form a chamber between the membrane and cover extending over at least a portion of the working electrode and counter electrode, a gas diffusion path through the cover and situated so that the working electrode intercepts substantially all the electrochemically active gas diffusing through said diffusion path.

5. A sensor of claim 4 in which the working electrode and counter electrode are of identical composition and have equal areas exposed to the atmosphere.

6. A sensor of claim 5 for measuring carbon monoxide in which the electrodes are platinum.

7. A sensor of claim 1 in which the masking means comprises a cover means secured to and having a portion spaced from the opposite surface of the membrane to form a chamber between the membrane and cover extending over at least a portion of the working electrode and counter electrode, a gas diffusion path through the cover and situated so that the working electrode intercepts substantially all the electrochemically active gas diffusing through said diffusion path.

8. A sensor of claim 1 in which the electrodes are platinum.

9. An electrode assembly for an electrochemical gas sensor comprising a working electrode and a counter electrode of catalytic metal deposited in close proximity on one surface of a gas-permeable membrane, and a gas-impermeable film secured to the opposite surface of the membrane over a major portion of the counter electrode.

10. An electrode assembly for an electrochemical gas sensor comprising a working electrode and a counter electrode of catalytic metal deposited in close proximity on one surface of a gas-permeable membrane, and a cover means secured to and having a portion spaced from the opposite surface of the membrane to form a chamber between the membrane and cover extending over at least a portion of the working electrode and counter electrode, a gas diffusion opening through the cover and aligned with the working electrode so that substantially all the gas diffusing through said diffusion path is exposed to the working electrode.

11. An assembly for an electrochemical gas sensor comprising a working electrode and a counter electrode of catalytic metal deposited in close proximity on one surface of a gas-permeable membrane, gas impermeable masking means secured to the opposite surface of said membrane, said masking means masking a major portion of the counter electrode and having a portion spaced from the opposite surface of the membrane to form a chamber between the membrane and cover extending over at least a portion of the working electrode and counter electrode, and a gas diffusion opening through the cover and aligned with the working electrode so that substantially all the gas diffusing through said diffusion path is exposed to the working electrode.

12. An assembly of claim 11 in which the electrodes are of identical composition and the areas of each electrode exposed to the chamber are equal.

13. An assembly of claim 12 in which the electrodes are platinum.