Flexible thermosensitive wire having a barrier layer for dry-cleaning solvent and a moisture-permeable layer

• US 4,792,663 A
• Filed: 10/24/1986
• Issued: 12/20/1988
• Est. Priority Date: 10/25/1985
• Status: Expired due to Term

• Current Assignee: Matsushita Electric Industrial Company Limited (Panasonic Holdings Corporation)
• Original Assignee: Matsushita Electric Industrial Company Limited (Panasonic Holdings Corporation)
• Inventors: Hosaka, Tomiharu, Kishimoto, Yoshio
• Primary Examiner(s): KENDELL, LORRAINE
• Application Number:
  US06/923,082
• Time in Patent Office: 788 Days
• Field of Search: 428/377, 428/379, 428/383, 219/212, 219/504, 219/505, 219/528, 174/549, 174/107
• US Class Current: 219/549
• CPC Class Codes: H05B 3/56 Heating cables
• CPC Class Codes: Y02A 30/14 Extreme weather resilient electric power supply systems, e.g. strengthening power lines or underground power cables
• CPC Class Codes: Y10T 428/2936 Wound or wrapped core or coating [i.e., spiral or helical]
• CPC Class Codes: Y10T 428/294 including metal or compound thereof [excluding glass, ceramic and asbestos]
• CPC Class Codes: Y10T 428/2947 Synthetic resin or polymer in plural coatings, each of different type

Abstract

A flexible thermosensitive wire which comprises a core strand, a pair of electrodes one of which is spirally wound around the core strand, a thermosensitive polymer layer formed between the paired electrodes, a barrier layer for a dry-cleaning solvent formed around the thermosensitive polymer layer having the other electrode spirally wound therearound, and an outermost moisture-permeable layer. The wire is adapted for use in electric warming devices in which because of the quick moisture release of the wire, a normal thermosensitive characteristic is quickly shown in practical applications. The electric warming devices can be dry cleaned without deterioration of the wire.

Claims

1. In a flexible thermosensitive wire which comprises a core strand, a pair of electrodes in a spaced relation to each other, and a thermosensitive polymer layer formed between the paired electrodes and covering the core strand, the improvement comprising;

a solvent barrier layer, which is permeable to moisture formed to cover the thermosensitive polymer layer and one of the paired electrodes formed on the thermosensitive polymer layer, and an outermost moisture-permeable layer of a soft polymer material which has a better vapor permeability than the barrier layer and is resistant to a dry-cleaning solvent formed to cover the barrier layer; and

a separation layer separating said barrier layer and said thermosensitive polymer layer and one of the paired electrodes wound around said thermosensitive polymer layer thereby preventing direct contact between said barrier layer and said thermosensitive polymer layer whereby the wire has a high dry-cleaning resistance.

2. A wire according to claim 1, wherein said barrier layer is made of a hydrophilic group-containing polymer.

3. A wire according to claim 2, wherein said hydrophilic group-containing polymer is a nylon homopolymer.

4. A wire according to claim 3, wherein said nylon homopolymer is nylon 11 or nylon 12.

5. A wire according to claim 1, wherein said outermost moisture-permeable layer is a polyvinyl chloride composition.

6. A wire according to claim 5, wherein said polyvinyl chloride composition comprises a mixture of 100 parts by weight of polyvinyl chloride, 30 to 100 parts by weight of a polyester plasticizer having an average molecular weight of not less than 6000, and 20 to 80 parts by weight of at least one member selected from vinyl chloride-urethane copolymer, vinyl chloride-acrylic copolymer, vinyl chloride-vinyl acetate copolymer and polyurethane.

7. A wire according to claim 6, wherein said polyester plasticizer is a sebacate plasticizer.

8. A wire according to claim 6, wherein said polyvinyl chloride composition further comprises a flame retardant so that it has a lowest oxygen index not less than 25.

9. A wire according to claim 6, wherein said polyvinyl chloride has an average degree of polymerization of not less than 1800.

10. A wire according to claim 6, wherein said polyvinyl chloride is in the form of skinless grains.

11. A wire according to claim 1, wherein said thermosensitive polymer layer is made of a polyamide composition, said barrier layer is made of another polyamide composition, and said separation layer is a polyester or polyolefin film.

12. A wire according to one of claims 1 or 11, wherein said separation layer is spirally wound over said thermosensitive polymer layer without leaving a space between any adjacent turns.

13. A wire according to one of claims 1 or 11, wherein said separation layer completely wraps said thermosensitive polymer layer.

14. A flexible thermosensitive wire comprising:

a core strand, a first electrode spirally wound around said core stand, a layer of thermosensitive polyamide composition covering the cores strand and the first electrode, a second electrode spirally wound around the thermosensitive polymer layer, a solvent barrier layer which is permeable to moisture formed to cover the thermosensitive polyamide layer and the second electrode, and an outermost moisture-permeable layer of a soft polymer material which has a between vapor permeability than the barrier layer and is resistant to a dry-cleaning solvent formed to cover the barrier layer; and

a separation layer separating said barrier layer and said thermosensitive polymer layer and said second electrode thereby preventing direct contact between said barrier layer and said thermosensitive polymer layer whereby the wire has a high dry-cleaning resistance.

15. A wire according to claim 14, wherein said barrier layer is a nylon homopolymer.

16. A wire according to claim 15, wherein said nylon homopolymer is nylon 11 or nylon 12.

17. A wire according to claim 14, wherein said outermost moisture-permeable layer is a polyvinyl chloride composition.

18. A wire according to claim 17, wherein said polyvinyl chloride composition comprises a mixture of 100 parts by weight of polyvinyl chloride, 30 to 100 parts by weight of a polyester plasticizer having an average molecular weight of not less than 6000, and 20 to 80 parts by weight of at least one member selected from vinyl chloride-urethane copolymer, vinyl chloride-acrylic copolymer, vinyl chloride-vinyl acetate copolymer and polyurethane.

19. A wire according to claim 18, wherein said polyvinyl chloride composition further comprises a flame retardant so that it has a lowest oxygen index not less than 25.

20. A wire according to claim 18, wherein said polyvinyl chloride has an average degree of polymerization of not less than 1800.

21. A wire according to claim 18, wherein said polyvinyl chloride is in the form of skinless grains.

22. A wire according to claim 15, wherein said thermosensitive polymer layer is made of a polyamide composition, said barrier layer is made of another polyamide composition, and said separation layer is a polyester or polyolefin film.

23. A wire according to one of claims 15 or 22, wherein said separation layer is spirally wound over said thermosensitive polymer layer without leaving a space between any adjacent spiral turns for complete coverage.

24. A wire according to one of claims 15 or 22, wherein said separation layer completely wraps said thermosensitive polymer layer.