Temperature control in which the control parameter is the degree of imperfection in the impedance matching

• US 4,795,886 A
• Filed: 12/19/1986
• Issued: 01/03/1989
• Est. Priority Date: 12/19/1986
• Status: Expired due to Fees

• Current Assignee: Delaware Capital Formation Incorporated (Dover Corporation)
• Original Assignee: Metcal Incorporated (Dover Corporation)
• Inventors: Carter, Philip S. Jr.
• Primary Examiner(s): PASCHALL, MARK H
• Application Number:
  US06/943,755
• Time in Patent Office: 746 Days
• Field of Search: 219/501, 219/497, 219/499, 219/494, 219/504, 219/505, 219/506, 219/508, 219/509, 219/491, 219/490, 219/10.75, 324/58.5 B, 324/58 B
• US Class Current: 219/505
• CPC Class Codes: G05D 23/1906 using an analogue comparing device
• CPC Class Codes: G05D 23/26 the sensing element having a permeability varying with temperature

Abstract

A temperature control system is disclosed for controlling heating current to a heater having an impedance which varies substantially with temperature. The change in impedance of the heater changes the degree of mismatch between the power transmission system and the heater resulting in a change in the voltage which is reflected back to the power transmission system. The reflected voltage is monitored and its magnitude compared to a reference source and the power to the heater is controlled in response to this comparison.

Claims

1. In a temperature regulator:

a device having an electrical impedance which varies as the temperature of the device varies over a specified region of its temperature range,

means for applying pulsating current to said device to heat the same, said means having an impedance which is mismatched with the impedance of said device over at least part of the range over which the impedance of said device varies as a result of temperature change, whereby as the temperature of said device varies over said region the extent of mismatch of the impedances also changes,

said means further comprising means for producing a signal indicative of reflected power that varies as a function of the impedance mismatch, and

control means responsive to said signal for varying said pulsating current in order to regulate the temperature of said device.

2. A temperature regulator as defined in claim 1 in which said device is a ferromagnetic element whose permeability changes with temperature to thereby change the impedance of the device to said pulsating current when its temperature changes.

3. A temperature regulator as defined in claim 1, in which said device comprises a doped barium titanate resistance element.

4. A temperature regulator as defined in claim 1 in which said device is a non-magnetic device which has a substantial temperature coefficient of resistance.

5. In a temperature regulator as defined in claim 1, in which said responsive means controls said current to said device to hold the temperature of said device substantially constant.

6. In a temperature regulator as defined in claim 1, said responsive means repeatedly turning the current to said device on and fully off to provide a pulsating current to said device, the energy of which is varied to the extent necessary to hold the temperature of said device substantially constant.

7. In a temperature regulator as defined in claim 6 in which said control means includes a reference voltage and means for comparing the reflected voltage with said reference voltage and also includes means for controlling said temperature in accordance with said comparison.

8. In a temperature regulator as defined in claim 7, means for holding the current to said device constant when it is on.

9. In a temperature regulator as defined in claim 1 in which said responsive means repeatedly turns the current on and off, said responsive means including means for holding the current off for a determinable and variable time during each off period.

10. The method of controlling the temperature of a load comprising,

providing the load with an electrical component having an impedance that changes with the temperature of the load,

feeding the load with alternating current and producing a signal created by any impedance mismatch at the load, and

detecting said signal and varying the amplitude of said current in response to changes in the magnitude of said signal to thereby control the temperature of said load.

11. The method of claim 10 in which said signal is a reflected voltage and in which the amplitude of the current to the load is varied to hold said reflected voltage substantially constant to thereby hold the temperature of the load substantially constant.

12. The method of claim 11 in which said reflected voltage is held constant by comparing it with a reference voltage and varying said current to keep the reflected and reference voltages equal.

13. The method of claim 12 in which said reference voltage is varied to vary the operating temperature of the load.

14. The method of claim 12 in which the following series of events repeatedly occurs:

said current to the load is turned off when said reflected voltage reaches equality with said reference voltage and when the load cools to a predeterminable extent the current to the load is restored.

15. The method of claim 13 in which the current is a pulsating current which intermittently goes on and off to hold the load temperature substantially constant.

16. The method of claim 14 in which said load is provided with magnetic properties so that its impedance to said current varies with changes in the temperature of the load.

17. The method of claim 15 in which the periods of time during which the current is off are substantially equal.

18. The method of claim 15 in which each off period is for a predetermined time.

19. A device having an electrical impedance which varies with variations in temperature of the device,

means for supplying pulsating current to said device to heat the same and comprising a source of radio frequency current,

an impedance matching device between said source and said device for at least approximately matching the impedance of said device to said source, whereby there is a reflected voltage that has a magnitude dependent on the degree of mismatch, said means having an impedance which is mismatched with the impedance of said device over at least part of the range over which the impedance of said device varies, whereby as the temperature of said device changes the extent of mismatch of the impedances also changes, and

control means being responsive to the magnitude of said reference voltage to at least reduce the current supplied by said source to the load in response to one amount of mismatch, said current being restored in response to another amount of mismatch, whereby the current to said device changes to control the temperature of said device.

20. In a temperature regulator as defined in claim 19 or claim 6 or claim 9 wherein

said device includes a ferromagnetic material heated by said alternating current to a temperature approaching the Curie temperature of said ferromagnetic material.

21. In a temperature control

a ferromagnetic element having a permeability above 100 when said element is well below its effective Curie temperature and a permeability of about unity near its effective Curie, and

means for feeding said element with pulsating current,

said first-named means producing a voltage that increases when the temperature of said element increases and approaches said effective Curie temperature,

said first-named means including means for detecting when said voltage increases to a selected threshold and for at least reducing the magnitude of said current when said threshold is reached, with said current being restored to its former value when said element cools, whereby said current occurs in a series of pulses of a length and spacing that will hold the temperature of said element substantially constant.