Overload protection apparatus for emulating the response of a thermal overload

• US 4,796,142 A
• Filed: 10/16/1986
• Issued: 01/03/1989
• Est. Priority Date: 10/16/1986
• Status: Expired due to Term

• Current Assignee: Square D Company (Schneider Electric SE)
• Original Assignee: Square D Company (Schneider Electric SE)
• Inventors: Libert, James T.
• Primary Examiner(s): Pellinen, A. D.
• Assistant Examiner(s): DEBOER, TODD
• Application Number:
  US06/919,917
• Time in Patent Office: 810 Days
• Field of Search: 361/31, 361/30, 361/33, 361/87, 361/94, 361/96, 361/103, 361/95, 361/100, 361/23, 361/28, 361/29, 364/483, 364/481, 363/51-54
• US Class Current: 361/23
• CPC Class Codes: H02H 6/005 using digital thermal images
• CPC Class Codes: H02H 7/0833 for electric motors with control arrangements

Abstract

A thermal overload detector and interrupter has a current transformer for monitoring load current and providing a current value signal, a microprocessor for calculating values related to load current and the thermal characteristics of a load, and an interrupter for selectively conducting and interrupting load current. The microprocessor computes a square current value from the current value signal and multiplies the square current value by a predetermined constant to obtain a multiplied square current value. The predetermined constant is related to the heat transfer characteristics of the load. A present running sum is computed in the microprocessor by adding the multiplied square current value to a past test value. The microprocessor then computes a proportionate present running sum by multiplying the present running sum by the predetermined constant. A present test value is computed by subtracting the proportionate present running sum from the present running sum. If the present test value exceeds a trip value, the microprocessor causes the interrupter to trip and interrupt the load current.

Claims

1. A thermal overload detector and current interrupter for a device supplying load current to a load which may store heat and can become subject to thermal overload comprising:

load current measuring means for providing a current value signal proportionate to the load current;

processor means operatively connected to said load current measuring means, said processor means for computing the square of the current value signal to obtain a square current value, for computing a multiplied square current value by multiplying said square current value by a predetermined constant related to the heat transfer characteristics of the load, for computing a present running sum by adding the multiplied square current value to a past test value, for computing a proportionate present running sum by multiplying the present running sum by the predetermined constant, for computing a present test value related to stored heat in the load by subtracting the proportionate present running sum from the present running sum, for determining whether the present test value exceeds a trip value which is related to the thermal overload of the load, and for issuing a turn off signal if the present test value exceeds the trip value; and

interrupting means for responding to the turn off signal to interrupt the load current when the turn off signal is present.

2. The thermal overload detector and current interrupter of claim 1 wherein said load current measuring means comprises:

at least one current transformer providing an analog current value signal proportionate to the load current; and

converter means for converting the analog current value signal to a digital current value signal.

3. The thermal overload detector and current interrupter of claim 2 wherein said processor means and said converter means is a microprocessor having at least one analog input port.

4. The thermal detector and current interrupter of claim 1 wherein:

said interrupter means comprises;

a plurality of thryristors selectively conducting load current in response to a firing signal; and

a firing means for selectively generating firing signals in the absence of a turn off signal; and

said processor means is a microprocessor.

5. A method for detecting and interrupting an electric current overload with an apparatus including a load current measuring means for providing a current value signal proportionate to load current, a microprocessor receiving the current value signal, and an interrupter for selectively conducting and interrupting the load current operatively connected to said microprocessor, said method comprising the steps of:

providing the current value signal with said load current measuring means;

receiving the current value signal with said microprocessor;

computing a value of the square of the current value to obtain a square current value with said microprocessor;

computing a multiplied square current value by multiplying the square current value by a predetermined constant related to the heat transfer characteristics of the load with said microprocessor;

computing a present running sum by adding the multiplied square current value to a past test value with said microprocessor;

computing a proportionate present running sum by multiplying the present running sum by the predetermined constant with said microprocessor;

computing a present test value related to stored heat in the load by subtracting the proportionate present running sum from the present sum with said microprocessor;

determining whether the present test value exceeds a trip value which is related to the thermal overload of the load with said microprocessor;

issuing a trip signal when the present test value exceeds a trip value with said microprocessor;

interrupting load current with said interrupter when the trip signal is present.