Safety device for oil burner

• US 4,797,088 A
• Filed: 04/29/1986
• Issued: 01/10/1989
• Est. Priority Date: 04/30/1985
• Status: Expired due to Term

• Current Assignee: Toyotomi Kogyo Company Limited
• Original Assignee: Toyotomi Kogyo Company Limited
• Inventors: Sanada, Yuji, Yamada, Toshihiko, Nakanishi, Yutaka, Mito, Yoshio, Nakamura, Kazuharu
• Primary Examiner(s): NOT, DEFINED
• Application Number:
  US06/857,013
• Time in Patent Office: 987 Days
• Field of Search: 431/15, 431/22, 431/33, 431/34, 431/79
• US Class Current: 431/15
• CPC Class Codes: F23D 3/28 Wick-adjusting devices
• CPC Class Codes: F23M 11/00 Safety arrangements
• CPC Class Codes: F24C 5/16 Arrangement or mounting of control or safety devices

Abstract

A safety device for an oil burner is disclosed which is capable of detecting abnormal combustion which forms an excessively decreased flame, for example, sufficient to produce incomplete combustion gas to operate a fire-extinguishing device of the oil burner. The safety device includes an abnormal combustion sensing and actuation mechanism which is adapted to receive heat rays from the oil burner to detect the abnormal combustion and a starting member selectively actuated by the mechanism to operate the fire-extinguishing device when the mechanism detects the abnormal combustion.

Claims

1. A safety device for an oil burner comprising:

an abnormal combustion sensing and actuation mechanism arranged to receive heat rays emitted from a combustion cylinder construction of said oil burner to detect abnormal combustion which occurs in said oil burner after a normal combustion forming a combustion flame emitting heat rays of at least a predetermined intensity and which forms an excessively decreased flame sufficient to produce incomplete combustion gas; and

,

a starting means for starting a fire-extinguishing device of said oil burner, said starting means being operatedly connected to said abnormal combustion sensing and actuation mechanism so as to be actuated to operate said fire-extinguishing device when said abnormal combustion sensing and actuation mechanism detects said abnormal combustion occuring after said normal combustion, said abnormal combustion sensing and actuation mechanism including means for preventing said actuation of the starting means for a period of time after ignition of the oil burner sufficient to provide said normal combustion.

35. A safety device as defined in claim 1, wherein said abnormal combustion sensing and actuation mechanism further includes a heat responsive means positioned outside of said oil burner for receiving heat rays emitted from said combustion cylinder construction to the exterior of said oil burner.

2. A safety device for an oil burner comprising:

an abnormal combustion sensing and actuation mechanism arranged to receive heat rays emitted from a combustion cylinder construction of said oil burner, said abnormal combustion sensing and actuation mechanism carrying out mechanical actuation when it detects, due to a variation in a temperature of said combustion cylinder construction, abnormal combustion which occurs in said combustion cylinder construction after a normal combustion forming a combustion flame emitting heat rays of at least a predetermined intensity and which forms an excessively decreased flame sufficient to produce incomplete combustion gas; and

,

a starting means for starting a fire-extinguishsing device of said oil burner, said starting means being operatedly connected to said abnormal combustion sensing and actuation mechanism so as to be actuated to start said fire-extinguishing device when said abnormal combustion sensing and actuation mechanism detects said abnormal combustion occurring after said normal combustion, said abnormal combustion sensing and actuation mechanism including means for preventing said actuation of the starting means for a period of time ignition of the oil burner sufficient to provide said normal combustion.

3. A safety device as defined in claim 2 wherein said abnormal combustion sensing and actuation mechanism comprises:

a movable means moved due to a variation in a temperature of a combustion cylinder construction of said oil burner; and

,

an actuation means operatedly connected to said movable means so as to be selectively actuated by said movable means;

said starting means being operatedly connected between said actuation means and said fire-extinguishing device of said oil burner so as to operate said fire-extinguishing device when it is actuated by said actuation means,

said movable means separating said actuation means from said starting means when a temperature of said combustion cylinder construction is increased and actuating said actuation means to operate said fire-extinguishing device through said starting means when a temperature of said combustion cylinder construction is decreased,

and said movable means being at a position sufficient to be disengaged from said actuation means when fire-extinguishing of said oil burner is carried out or while combustion operation of said oil burner is carried out.

4. A safety device as defined in claim 3, wherein said movable means comprises a thermally deformable element deformed due to a variation in a temperature of said combustion cylinder construction and a movable member mechanically connected to said thermally deformable element so as to be moved upon deformation of said thermally deformable element and operatedly connected to said actuation means.

5. A safety device as defined in claim 4 further comprising a heat collecting means arranged to receive heat rays emitted from said combustion cylinder construction of said oil burner;

wherein

said thermally deformable element is thermally and mechanically connected to said heat collecting means.

6. A safety device as defined in claim 4, wherein said starting means comprises an extension of a stopper of said fire-extinguishing device.

7. A safety device as defined in claim 3, wherein said starting means comprises a micro switch selectively actuated by said actuation means and a solenoid electrically connected to said micro switch, said solenoid operating said fire-extinguishing device when it is actuated by said micro switch.

8. A safety device as defined in claim 7, wherein said solenoid operates said fire-extinguishing device through a vibration sensing weight of said fire-extinguishing device.

9. A safety device as defined in claim 6, wherein said movable member is provided with an engagement projection through which said actuation means is operatedly connected to said movable member.

10. A safety device as defined in claim 2 wherein said abnormal combustion sensing and actuation mechanism comprises:

a movable means moved due to a variation in a temperature of a combustion cylinder construction of said oil burner;

an actuation means operatedly connected to said movable means so as to be selectively actuated by said movable means; and

,

a timer means actuated at the time of ignition of said oil burner;

said starting means being operatedy connected between said actuation means and said fire-extinguishing device of said oil burner to operate said fire-extinguishing device when it is actuated by said actuation means,

said movable means placing said actuation means in a non-actuation state when a temperature of said combustion cylinder construction is increased and actuating said actuation means to operate said fire-extinguishing device through said starting means when a temperature of said combustion cylinder construction is decreased or the fire-extinguishing is carried out,

and said timer means being operatedly connected to said fire-extinguishing device so as to place said fire-extinguishing device in an operation state after a predetermined period of time form ignition of said oil burner.

11. A safety device as defined in claim 10, wherein said starting means comprises an extension of a stopper of said fire-extinguishing device, said timer means being operatedly connected through said actuation means and starting means to said fire-extinguishing device.

12. A safety device as defined in claim 10, wherein said starting means comprises a micro switch actuated by said actuation means and a solenoid electrically connected to said micro switch to operate said fire-extinguishing device when it is actuated by said micro switch;

said timer means being connected to an electric circuit of said micro switch and solenoid.

13. A safety device as defined in claim 10, wherein said movable means comprises a thermally deformable element deformed due to a variation in a temperature of said combustion cylinder construction and a movable member mechanically connected to said thermally deformable element to be moved upon deformation of said thermally deformable element and operatedly connected to said actuation means.

14. A safety device as defined in claim 13 further comprising a heat collecting means arranged to receive heat rays emitted from said combustion cylinder construction of said oil burner;

wherein

said thermally deformable element is thermally and mechanically connected to said heat collecting means.

15. A safety device as defined in claim 10, wherein said movable means comprises a thermally deformable element which moves upon its deformation due to a variation in a temperature of said combustion cylinder construction.

16. A safety device as defined in claim 15 further comprising a heat collecting means arranged to receive heat rays emitted from a combustion cylinder construction of said oil burner;

wherein

said thermally deformable element is thermally and mechanically connected to said heat collecting means.

29. A safety device as defined in claim 2 wherein said abnormal combustion sensing and actuation mechanism comprises:

a heat collecting plate member arranged to receive heat rays from a combustion cylinder construction of said oil burner;

a thermally deformable element thermally and mechanically connected to said heat collecting plate member;

a movable member mounted on said thermally deformable element to be vertically moved due to deformation of said thermally deformable element and provided with a projection; and

an actuation member pivotally movably arranged and operatedly connected to said movable member through said projection;

said starting member being operatedly connected between said actuation member and said fire-extinguishing device of said oil burner and comprising an extension of a stopper of said fire-extinguishing device,

said movable member being upwardly moved due to deformation of said thermally deformable element to separate said actuation member from said starting member when a temperature of said combustion cylinder construction is increased and downwardly moved to pivotally move said actuation member through said projection to operate said fire-extinguishing device through said starting member when a temperature of said combustion cylinder construction is decreased,

and said movable member being at a position sufficient to be disengaged from said actuation member when fire-extinguishing of said oil burner is carried out or while combustion operation of said oil burner takes place.

30. A safety device as defined in claim 2 wherein said abnormal combustion sensing and actuation mechanism comprises:

a heat collecting plate member arranged to receive heat rays from a combustion cylinder construction of said oil burner;

a thermally deformable element thermally and mechanically connected to said heat collecting plate member;

a movable member mounted on said thermally deformable element to be vertically moved due to deformation of said thermally deformable element and provided with a projection;

an actuation member pivotally movably arranged and operatedly connected to said movable member through said projection, said actuation member being constantly biased with respect to said movable member; and

,

a micro switch selectively actuated by said actuation member and a solenoid electrically connected to said micro switch, said solenoid actuating a vibration sensing weight of said fire-extinguishing device of said oil burner to operate said fire-extinguishing device when it is actuated by said micro switch;

said movable member being upwardly moved due to deformation of said thermally deformable element to separate said actuation member from said micro switch when a temperature of said combustion cylinder construction is increased and downwardly moved to pivotally move said actuation member through said projection to actuate said micro switch to operate said fire-extinguishing device through said solenoid and vibration sensing weight when a temperature of said combustion cylinder construction is decreased,

and said movable member being at a position sufficient to be disengaged from said actuation member when fire-extinguishing of said oil burner is carried out or while combustion operation of said oil burner takes place.

31. A safety device as defined in claim 2 wherein said abnormal combustion sensing and actuation mechanism comprises:

a heat collecting plate member arranged to receive heat rays emitted from a combustion cylinder construction of said oil burner;

a thermally deformable element thermally and mechanically connected to said heat collecting plate member;

a movable member mounted on said deformable element to be vertically moved due to deformation of said thermally deformable element;

an actuation member comprising an actuation member body and a leaf spring mounted at one end thereof on said actuation member body and connected at the other end thereof directly to said movable member; and

,

a timer actuated upon ignition of said oil burner;

said starting means comprising an extension of a stopper of said fire-extinguishing device of said oil burner and being operatedly connected to said actuation member body to operate said fire-extinguishing device when it is actuated by said actuation member,

said movable member placing said actuation member in a non-actuation state when a temperature of said combustion cylinder construction is increased and actuating said actuation member to operate said fire-extinguishing device through said starting member when a temperature of said combustion cylinder construction is lowered or the fire-extinguishing is carried out,

and said timer being mechanically connected to said fire-extinguishing device through said actuation member and starting member so as to place said fire-extinguishing device in an operation state after a predetermined period of time from the ignition of said oil burner.

32. A safety device as defined in claim 2 wherein said abnormal combustion sensing and actuation mechanism comprises:

a thermally deformable element thermally and mechanically connected to said heat collecting plate member and deformed and moved due to a variation in a temperature of said combustion cylinder construction;

an actuation member pivotally movably arranged and actuated due to the movement of said thermally deformable element.

a micro switch selectively actuated by said actuation member and a solenoid electrically connected to said micro switch, said solenoid operatedly connected to a vibration sensing weight of said fire-extinguishing device of said oil burner to operate said fire-extinguishing device through said vibration sensing weight when it is actuated by said micro switch; and

,

a timer actuated upon ignition of said oil burner;

said thermally deformable element placing said actuation member in a non-actuation state when a temperature of said combustion cylinder construction is increased and actuating said actuation member to actuate said solenoid through said micro switch to operate said fire-extinguishing device through said vibration sensing weight when a temperature of said combustion cylinder construction is decreased or the fire-extinguishing is carried out,

and said timer being operatedly connected through an electric circuit of said micro switch and solenoid to said fire-extinguishing device so as to place said fire-extinguishing device in an operation state after a predetermined period of time from the ignition of said oil burner.

17. A safety device for an oil burner comprising'"'"'

an abnormal combustion sensing and actuation mechanism arranged to receive heat rays emitted from a combustion cylinder construction of said oil burner, said abnormal combustion sensing and actuation mechanism carrying out its actuation when it electrically detects, due to a variation in heat rays emitted from..said combustion cylinder construction, abnormal combustion within said combustion cylinder construction which forms an excessively decreased flame sufficient to produce incomplete combustion gas;

and

a starting means operatedly connected between said abnormal combustion sensing and actuation mechanism and a fire-extinguishing device of said oil burner, said starting means being actuated to start said fire-extinguishing device when said abnormal combustion sensing actuation means detects said abnormal combustion of said oil burner.

18. A safety device for an oil burner comprising:

a heat ray sensing means for electrically detecting heat rays emitted from a combustion cylinder construction of said oil burner and generating a heat ray non-detection signal while it does not detect the heat rays;

an actuation means actuated by said non-detection signal generated from said heat ray sensing means;

a starting means operatedly connected between said actuation means and a fire-extinguishing device of said oil burner, said starting means operating said fire-extinguishing device when said non-detection signal is supplied to said actuation means; and

a timer means for starting the counting of a predetermined time interval when ignition operation of said oil burner is carried out and operating said heat ray sensing means when the counting of said predetermined time interval is completed.

19. A safety device as defined in claim 18, wherein said timer means is electrically connected between a power source and said heat ray sensing means, said timer means keeping said heat ray sensing means at a state interrupted from said power source while it counts said predetermined time interval.

20. A safety device as defined in claim 19, wherein said timer means includes a capacitor charged through a resistor when a main switch is closed for ignition of said oil burner and a switch means turned off to interrupt said heat ray sensing means from said power source until a voltage across said capacitor reaches a predetermined level.

21. A safety device as defined in claim 19, wherein said timer means comprises a heating means actuated when a main switch is closed for ignition of said oil burner;

a bimetal deformed due to heat generated from said heating means;

switches keeping said heat ray sensing means at a state interrupted from said power source until said switches are closed due to deformation of said bimetal.

22. A safety device as defined in claim 18, wherein said heat ray sensing means comprises a sensing element for generating a detection voltage proportional to the intensity of heat rays incident thereto;

a reference voltage generating means for generating a reference voltage smaller than a detection voltage generated from said detection element when heat rays are incident into said detection element and larger than a detection voltage generated from said detection element when visible rays other than said heat rays are incident into said detection element; and

a comparator means for carrying out the comparison between said detection voltage generated from said detection element and said reference voltage;

said heat ray non-detection signal being generated when said detection voltage is smaller than said reference voltage.

23. A safety device as defined in claim 18 further comprising a second heat ray sensing means arranged to receive heat rays emitted from said combustion cylinder construction, said second heat ray sensing means detecting heat rays emitted from an excessively increased combustion flame exceeding a predetermined level formed at said combustion cylinder construction to generate a heat ray detection signal therefrom during the formation of said excessive combustion flame;

wherein

said actuation means also is actuated by said heat ray detection signal generated from said second heat ray sensing means to operate said fire-extinguishing device; and

said timer means is electrically connected to said second heat ray sensing means and keeps it at a nonactuation state until it completes the counting of said predetermined time interval.

24. A safety device as defined in claim 23 further comprising an alarm means connected to said second heat ray sensing means and actuated when said second heat ray sensing means generates said heat ray detection signal.

25. A safety device as defined in claim 23, wherein said heat ray sensing means is arranged to receive heat rays emitted from a red-heated cylinder section of said combustion cylinder construction and said second heat ray sensing means is arranged to receive heat rays emitted from a flame spreading section of said combustion cylinder construction.

26. A safety device as defined in claim 25, wherein said second heat ray sensing means receives said heat rays through a guide tube, said guide tube of said second heat ray sensing means being formed to have a small diameter.

27. A safety device as defined in claim 25, wherein said heat ray sensing means and second heat ray sensing means receive said heat rays through guide tubes, respectively, said guide tube of said second heat ray sensing means being formed to have a small diameter.

28. A safety device as defined in claim 23 further comprising a heat reflection means arranged opposite to said combustion cylinder construction;

wherein

said heat ray sensing means and second heat ray sensing means each are arranged to receive said heat rays through an opening of said heat reflection means.

33. A safety device for an oil burner comprising:

a heat ray sensing means for electrically detecting heat rays emitted from a combustion cylinder construction and generating a heat ray non-detection signal while it does not detect the heat rays;

an actuation means electrically connected to said heat ray sensing means and actuated by said non-detection signal generated therefrom;

a starting member comprising an extension of a stopper of a fire-extinguishing device of said oil burner and operatedly connected to said actuation means to operate said fire-extinguishing device therethrough when said non-detection signal is supplied to said actuation means; and

a timer for starting the counting of a predetermined time interval upon ignition of said oil burner and actuating said heat ray sensing means when the counting of said predetermined time interval is completed, said timer being connected between a power source and said heat ray sensing means and keeping said heat ray sensing means at a state interrupted from said power source while it counts said predetermined time interval.

34. A safety device for an oil burner comprising

a first heat ray sensing means for electrically detecting heat rays emitted from a red-heated cylinder section of a combustion cylinder construction and generating a heat ray non-detection signal while it does not detect the heat rays;

a second heat ray sensing means for electrically detecting heat rays emitted from an excessively increased combustion flame exceeding a predetermined level formed at a flame spreading section of said combustion cylinder construction to generate a heat ray detection signal therefrom during the formation of said excessively increased combustion flame;

an actuation means electrically connected to said first and second heat ray sensing means and actuated by said non-detection signal and heat ray detection signal generated therefrom;

a starting member comprising an extension of a stopper of a fire-extinguishing device of said oil burner and operatedly connected to said actuation means to operate said fire-extinguishing device therethrough when said non-detection signal and/or heat ray detection signal are supplied to said actuation means;

a timer for starting the counting of a predetermined time interval upon ignition of said oil burner and operating said first and second heat ray sensing means when the counting of said predetermined time interval is completed, said timer being connected between a power source and said first and second heat ray sensing means and keeping said first and second heat ray sensing means at a state interrupted from said power source while it counts said predetermined time interval;

and an alarm electrically connected to said second heat ray sensing means so as to be actuated when said heat ray detection signal is generated from said second heat ray sensing means.