Mixture for manufacture of shaped elements and its use

• US 4,797,161 A
• Filed: 05/26/1987
• Issued: 01/10/1989
• Est. Priority Date: 06/02/1986
• Status: Expired due to Term

• Current Assignee: Redco NV
• Original Assignee: Ametex AG
• Inventors: Miko, Hans-Jurgen, Kirchmayr, Karl, Schmitt-Henco, Carl, Watzka, Bruno, Studinka, Josef
• Primary Examiner(s): Morris, Theodore
• Application Number:
  US07/053,626
• Time in Patent Office: 595 Days
• Field of Search: 106/97, 106/98, 106/99, 106/163.1, 106/162, 106/204, 264/333, 264/82
• US Class Current: 106/726
• CPC Class Codes: C04B 14/08 Diatomaceous earth
• CPC Class Codes: C04B 14/28 of calcium
• CPC Class Codes: C04B 18/146 Silica fume
• CPC Class Codes: C04B 18/24 Vegetable refuse, e.g. rice husks, maize-ear refuse; Cellulosic materials, e.g. paper , cork
• CPC Class Codes: C04B 20/0048 Fibrous materials
• CPC Class Codes: C04B 28/02 containing hydraulic cements other than calcium sulfates
• CPC Class Codes: C04B 40/0259 Hardening promoted by a rise in pressure C04B40/024 takes precedence
• CPC Class Codes: C04B 40/0263 Hardening promoted by a rise in temperature C04B40/024 takes precedence
• CPC Class Codes: Y02W 30/91 Use of waste materials as fillers for mortars or concrete

Abstract

The mixture for manufacture of shaped elements of fiber-cement, in addition to minimum 5% by weight of pozzuolanic silicic acid contains also an amount of limestone powder. With this mixture it is possible to obtain a product of high strength properties without tendency to embrittlement respectively to formation of cracks on the surface.

In utilizing the mixture for manufacture of shaped elements the latter are moulded from a mixture of aqueous material and permitted to set at 70° to 90° C. during 5 to 12 hours preferably with simultaneous compression.

Claims

1. A mixture for use in the manufacture of hydraulically-setting, fiber-containing shaped elements, said mixture containing, based on the total weight of the mixture when dry, 5 to 20% by weight fibers, 20 to 85% by weight hydraulic binder, 5 to 40% by weight pozzuolanic silicic acid, and 5 to 35% by weight limestone.

2. A mixture according to claim 1, wherein said mixture includes cellulosic fibers.

3. A mixture according to claim 2, wherein said mixture contains 5 to 15% by weight cellulosic fibers.

4. A mixture according to claim 1, wherein said mixture contains 10 to 30% by weight fibers.

5. A mixture according to claim 1, wherein said mixture contains 5 to 10% by weight pozzuolanic silicic acid.

6. A mixture according to claim 1, wherein said mixture contains 30 to 70% by weight hydraulic binder.

7. A mixture according to claim 1, including additional agents selected from flocculation agents, setting accelerators and workability-improving agents.

8. A mixture according to claim 1, wherein said limestone contains at least 95% by weight calcium carbonate.

9. A method of manufacturing fiber-containing shaped elements comprising the steps of

(1) providing a mixture containing, based on the total weight of the mixture when dry, 5 to 20% by weight fibers, 20 to 85% by weight hydraulic cement, 5 to 40% by weight pozzuolanic silicic acid, and 5 to 35% by weight of limestone,

(2) adding water to said mixture to form an aqueous material mixture,

(3) moulding said aqueous material mixture to form a shaped element, and

(4) exposing said shaped element to a temperature of 70°

to 90°

C. for 5 to 12 hours to cause the aqueous material mixture of said shaped element to set.

10. A method according to claim 9, wherein during step (4) said shaped element is also compressed.