Waterbed heater

• US 4,798,936 A
• Filed: 08/14/1986
• Issued: 01/17/1989
• Est. Priority Date: 08/14/1986
• Status: Expired due to Fees

• Current Assignee: Arthur K. Johnson Sr
• Original Assignee: Arthur K. Johnson Sr
• Inventors: Johnson, Arthur K. Sr.
• Primary Examiner(s): Pellinen, A. D.
• Assistant Examiner(s): Fuller, Leon K.
• Application Number:
  US06/896,770
• Time in Patent Office: 887 Days
• Field of Search: 219/212, 219/217, 219/211, 219/528, 219/529, 219/548, 219/549, 219/494, 219/531
• US Class Current: 219/217
• CPC Class Codes: A47C 21/048 for heating
• CPC Class Codes: A47C 27/085 of liquid type, e.g. filled with water or gel
• CPC Class Codes: A47C 27/088 incorporating elastic bodies, e.g. foam

Abstract

A heater adapted for placement under the mattress of a waterbed consists of a flexible laminated pad having an upper layer of resistive elements embedded in electrical insulating material, and several subjacent layers of heat-reflective and thermal insulating materials. All of the layers are encased in a protective waterproof sheath. The pad may be connected in parallel with one or more similar pads and a heat sensor may be associated with each pad. In one embodiment, a control circuit is provided for supplying power to all of the pads simultaneously when all of the heat sensors detect that the temperature of the mattress has dropped below a predetermined value. In another embodiment, power may be supplied to each pad independently of the other pads.

Claims

1. A heating pad for placement under the mattress of a waterbed, said pad comprising:

an upper layer consisting of an electrically resistive material embedded in a sheet of electrical insulating material, said resistive material defining a continuous path along which electrical current is conducted and converted into heat;

a lower layer consisting of a thermal insulating material, said lower layer being placed below said upper layer and acting as a barrier for reducing heat loss through the bottom of said pad;

a bottom layer placed under said lower layer and consisting of a heat reflective layer for reflecting heat generated in said upper layer upwardly through the waterbed mattress; and

further including an intermediate layer between said upper layer and said lower layer, said intermediate layer consisting of a heat reflective material for reflecting heat generated in said upper layer upwardly through the waterbed mattress.

2. The heating pad of claim 1, in which said intermediate layer is embossed in such a way as to form pockets of air beneath the paths of resistive material, said pockets of air providing an additional layer of thermal insulation for further reducing heat loss through the bottom of the pad.

3. The heating pad of claim 1, further comprising a waterproof sheath encasing all of said layers.

4. The heating pad of claim 3, in which said waterproof sheath comprises an evacuation orifice through which a source of suction may be applied for removing air from said lower layer.

5. The heating pad of claim 1, further including means for connecting said heating pad in parallel with at least one additional heating pad and a thermostat.

6. The heating pad of claim 1, in which the continuous path of resistive material of said upper layer defines a repetitive pattern of regular polygons.

7. The heating pad of claim 6, in which said regular polygons are hexagons.

8. A heating pad for placement under the mattress of a waterbed, said pad comprising:

an upper layer consisting of an electrically resistive material embedded in a sheet of electrical insulating material, said resistive material defining a continuous path along which electrical current is conducted and covered into heat;

a lower layer consisting of a thermal insulating material, said lower layer being placed below said upper layer and acting as a barrier for reducing heat loss through the bottom of said pad, said lower layer being notched for greater flexibility; and

a bottom layer placed under said lower layer and consisting of a heat reflective layer for reflecting heat generated in said upper layer upwardly through the waterbed mattress.

9. A heating unit for placement under the mattress of a waterbed, said unit comprising:

a plurality of heating pads electrically interconnected in parallel with one another;

a plurality of heat sensors, one heat sensor associated with each heating pad, said sensors being electrically interconnected in series with one another;

a switch means connected in parallel to said heating pads, said switch means applying voltage to said heating pads when closed;

a thermostat connected in series to said heat sensors, said thermostat controlling energization of said switch means; and

a plurality of lead wires connecting said pads and said sensors to said thermostat and a power supply;

whereby electrical power is supplied to said heating pads only when all of said sensors detect that the temperature of the waterbed mattress has dropped below a predetermined value.

10. The heating unit of claim 9, in which a sheet of reflective material underlies each of said heating pads, said sheet having upstanding edges which enable said sheet to serve as a liner.

11. The heating unit of claim 9, in which each of said pads comprises:

an upper layer consisting of an electrically resistive material embedded in a sheet of electrical insulating material, said resistive material defining a plurality of paths along which electrical current is conducted and converted into heat, said path being connected in parallel to one another and defining a gridlike pattern; and

a lower layer consisting of a thermal insulating layer, said lower layer being placed below said upper layer and acting as a barrier for reducing heat loss through the bottom of said pad.

12. The heating unit of claim 11, in which said gridlike pattern on the upper layer of each of said pads defines a repetitive pattern of regular polygons.

13. The heating unit of claim 12, in which said regular polygons are hexagons.

14. The heating unit of claim 11, in which each of said pads further comprises an intermediate layer between said upper layer and said lower layer, said intermediate layer consisting of a heat reflective layer for reflecting heat generated in said upper layer upwardly through the waterbed mattress.

15. The heating unit of claim 14, in which each of said pads further comprises a waterproof sheath encasing said upper, lower, and intermediate layers.

16. The heating unit of claim 14, in which said intermediate layer of each of said pads is embossed in such a way as to form pockets of air beneath the paths of resistive material, said pockets of air providing an additional layer of thermal insulation for further reducing heat loss through the bottom of said pad.

17. The heating unit of claim 11 or 14, in which each of said pads further includes a bottom layer placed under said lower layer, said bottom layer consisting of a heat reflective material for reflecting heat generated in said upper layer upwardly through the waterbed mattress.

18. The heating unit of claim 17, in which each of said pads further comprises a waterproof sheath encasing all of said layers.

19. The heating unit of claim 17, in which said intermediate layer of each of said pads is embossed in such a way as to form pockets of air beneath the paths of resistive material, said pockets of air providing an additional layer of thermal insulation for further reducing heat loss through the bottom of said pad.

20. The heating unit of claim 11, in which each of said pads further comprises a waterproof sheath encasing said upper and lower layers.

21. The heating unit of claim 9, in which all of said lead lines connecting said heating pads and said sensors to said thermostat and said power supply are incorporated into a single cable.

22. The heating unit of claim 9, in which each of said heating pads comprises:

an upper layer consisting of an electrically resistive material embedded in a sheet of electrical insulating material, said resistive material defining a continuous path along which electrical current is conducted and converted into heat; and

a lower layer consisting of a thermal insulating material, said lower layer being placed below said upper layer and acting as a barrier for reducing heat loss through the bottom of said pad.

23. The heating unit of claim 22, in which each of said pads further includes an intermediate layer between said upper layer and said lower layer, said intermediate layer consisting of a heat reflective layer for reflecting heat generated in said upper layer upwardly through the waterbed mattress.

24. The heating pad of claim 23, in which each of said pads further comprises a waterproof sheath encasing said upper, lower, and intermediate layers.

25. The heating unit of claim 22 or 23, in which each of said pads further comprises a bottom layer placed under said lower layer, said bottom layer consisting of a heat reflective material for reflecting heat generated in said upper layer upwardly through the waterbed mattress.

26. The heating unit of claim 25, in which each of said pads further comprises a waterproof sheath encasing all of said layers.

27. The heating unit of claim 22, in which each of said pads further comprises a waterproof sheath encasing said upper and lower layers.

28. The heating unit of claim 22, in which said continuous path in said upper layer of each of said pads defines a serpentine pattern.

29. A heating unit for placement under the mattress of a waterbed, said unit comprising:

a plurality of heating pads electrically interconnected in parallel with one another;

a plurality of heat sensors, one heat sensor associated with each heating pad, said sensors being electrically interconnected in parallel with one another;

a plurality of switch means, one switch means connected in series with each heating pad, said switch means applying voltage to said heating pads when closed;

a thermostat electrically interconnected in parallel between said heat sensors and said switch means, said thermostat controlling energization of each of said switch means; and

a plurality of lead lines connecting said heating pads and said sensors to said thermostat and a power supply;

whereby electrical power may be supplied to any one of said heating pads when said sensor associated with said any one heating pad detects that the temperature in a portion of the mattress near said pad has dropped below a predetermined value, said electrical power being supplied to said pad independently of the condition of the other pads.

30. The heating unit of claim 29, in which all of said lead lines connecting said heating pads and said sensors to said thermostat and said power supply are incorporated in a single cable.

31. The heating unit of claim 29, in which each of said heating pads comprises:

an upper layer consisting of an electrically resistive material embedded in a sheet of electrical insulating material, said resistive material defining a continuous path along which electrical current is conducted and converted into heat; and

a lower layer consisting of a thermal insulating material said lower layer being placed below said upper layer and acting as a barrier for reducing heat loss through the bottom of said pad.

32. The heating unit of claim 29, in which each of said heating pads comprises:

an upper layer consisting of an electrically resistive material embedded in a sheet of electrical insulating material, said resistive material defining a plurality of paths along which electrical current is conducted and converted into heat, said path being connected in parallel to one another and defining a gridlike pattern; and

a lower layer consisting of a thermal insulating layer, said lower layer being placed below said upper layer and acting as a barrier for reducing heat loss through the bottom of said pad.

33. The heating unit of claim 31 or 32, in which each of said pads further comprises an intermediate layer between said upper layer and said lower layer, said intermediate layer consisting of a heat reflective layer for reflecting heat generated in said upper layer upwardly through the waterbed mattress.

34. The heating unit of claim 33, in which each of said pads further comprises a bottom layer placed under said lower layer, said bottom layer consisting of a heat reflective layer for reflecting heat generated in said upper layer upwardly through the waterbed mattress.

35. The heating unit of claim 33, further comprising a waterproof sheath encasing all of said layers.