Automatic system for assembly and welding metal sheet bodies, particularly car bodies, suitable for high mass production

• US 4,800,249 A
• Filed: 08/13/1987
• Issued: 01/24/1989
• Est. Priority Date: 03/26/1984
• Status: Expired due to Term

• Current Assignee: FATA European Group SPA
• Original Assignee: FATA European Group SPA
• Inventors: Di Rosa, Gaetano
• Primary Examiner(s): Goldberg, E. A.
• Assistant Examiner(s): Walberg, Teresa J.
• Application Number:
  US07/086,214
• Time in Patent Office: 530 Days
• Field of Search: 219/79, 219/80, 220/41, 220/45, 220/47, 29/429, 29/430
• US Class Current: 219/79
• CPC Class Codes: B23K 37/047 moving work to adjust its position between soldering, welding or cutting steps B23K37/053 takes precedence
• CPC Class Codes: B23P 2700/50 Other automobile vehicle parts, i.e. manufactured in assembly lines
• CPC Class Codes: B62D 65/00 Designing, manufacturing, e.g. assembling, facilitating disassembly, or structurally modifying motor vehicles or trailers, not otherwise provided for
• CPC Class Codes: B62D 65/02 Joining sub-units or components to, or positioning sub-units or components with respect to, body shell or other sub-units or components
• CPC Class Codes: Y10S 5/922 with hook and loop type fastener

Abstract

An automatic system for the production of metal sheet bodies, preferably car metal bodies, which is composed of a plurality of forming-welding assemblies contained in stores so that they can be preselected and carried each in correspondence with an assembly station where the body components are fed, handled and assembled by means of welding through the intervention of a pair of such assemblies respectively positioned on opposite sides of the body.

Claims

1. An automatic system for the production of sheet metal bodies, comprising:

means defining a single body-processing station for receiving a plurality of bodies to be welded;

a pair of stores vertically elevated above and positioned on opposing sides of said single body-processing station;

a plurality of forming-welding assemblies contained in said stores, said forming-welding assemblies having welding and auxiliary equipment including as many welding machines as there are welds to be made on one of said bodies, whereby a plurality of welds may be performed on each of said bodies simultaneously;

conveying means for moving said forming-welding assemblies around in said stores and for raising and lowering respective pairs of said forming-welding assemblies between said pair of stores and said single body-processing station;

positioning means, provided at said single body-processing station, for positioning each pair of said forming-welding assemblies in a proper operative position alongside one of said bodies to be produced at said single body-processing station; and

means for providing electrical, hydraulic and pneumatic connections to said forming-welding assemblies for operating said welding and auxiliary equipment thereon when said forming-welding assemblies are respectively at said operative position.

2. An automatic system according to claim 1, wherein said conveying means are mounted on a pair of supporting frames placed between said stores and said single body processing station, said conveying means being comprised of chain conveyors, said forming-welding assemblies being connected to said chain conveyors through connecting means in an articulated and separable manner.

3. An automatic system according to claim 2, further comprising guiding means which cooperate with said chain conveyors, said guiding means operating between said supporting frames and said forming-welding assemblies.

4. An automatic system according to claim 3, wherein said guiding means are comprised of a plurality of sensors provided on at least one side of each forming-welding assembly, said sensors cooperating with cam guides provided on an opposed part of said supporting frames.

5. An automatic system according to claim 2, wherein said connecting means are comprised of two retractable pins provided alongside each of said assemblies, said pins being linked by passing through the links of said chains of said conveying means and being shiftable within guides of said supporting frames.

6. An automatic system according to claim 1, wherein said positioning means are comprised of a rocking arm which is releasably engaged with each of said assemblies, each of said assemblies resting with its bottom side on articulation cradles provided alongside said working station.

7. An automatic system according to claim 1, wherein said conveying means comprise an endless chain type conveyor.

8. An automatic system according to claim 1, wherein said conveying means comprises an endless chain and two end wheels of large diameter about which said chain is looped.