Cardboard container with litter pad

• US 4,800,841 A
• Filed: 02/03/1987
• Issued: 01/31/1989
• Est. Priority Date: 05/24/1978
• Status: Expired due to Term

• Current Assignee: Church & Dwight Company Incorporated
• Original Assignee: Patrick Yananton
• Inventors: Parker, Sheldon, Yananton, Patrick
• Primary Examiner(s): NOT, DEFINED
• Assistant Examiner(s): Price, R. Thomas
• Application Number:
  US07/010,509
• Time in Patent Office: 728 Days
• Field of Search: 119/1, 229/186, 229/181, 229/198, 220/403, 220/404, 220/405, 220/406, 220/407
• US Class Current: 119/168
• CPC Class Codes: A01K 1/0107 Cat trays; Dog urinals; Toilets for pets
• CPC Class Codes: A01K 1/0125 Foldable or collapsible litter boxes

Abstract

The combination of a disposable self supporting structure, sorbent pad laminate and litter for the collection of animal urine. The self supporting structure has a base and wall. The sorbent pad laminate includes a moisture impermeable bottom sheet layer in contact with the base and walls, an intermediate sorbent layer of material having a high absorbency capacity for urine, a top claw resistant screen and litter granules. The screen is a urine permeable, flexible member of material which is substantially inert to urine. The screen is formed of strands which are bonded at their intersections and have sufficient tear strength to withstand the clawing action of a cat. The screen must also have sufficiently small hole size to protect the sorbent layer and sheet layer of moisture impermeable material from being torn by animal claws. The bottom sheet layer and top screen are bonded to each other along at least a substantial portion of the screen'"'"'s periphery. The self supporting structures are manufactured from disposable materials and can be used with the aforenoted sorbent pad laminate or a modified sorbent pad. The modified sorbent pad includes the bottom sorbent layer and screen which have been affixed to the self supporting structure. The self supporting structure in this embodiment must be coated with or manufactured from a moisture impermeable material.

Claims

1. The combination of a self supporting structure and sorbent pad laminate and litter means for the collection of animal urine wherein said self supporting structure is made of a disposable material and has a base and walls;

said sorbent pad laminate and litter means including

a. a bottom sheet layer of moisture impermeable material, said sheet layer being in contact with said base and walls;

b. an intermediate sorbent layer of material having a high absorbency capacity for urine and a high surface area for evaporation of said urine;

c. a top claw resistant screen means, said screen means being a urine permeable, flexible member of material which is substantially inert to urine, formed of strands bonded at their intersections and having sufficient tear strength to withstand the clawing action of a cat and sufficiently small hole size to protect said sorbent layer and said sheet layer of moisture impermeable material from being torn by animal claws without inhibiting evaporation, said bottom sheet layer and said top claw resistant screen means being bonded to each other along at least a substantial portion of the screens periphery; and

d. litter granules.

2. The litter container of claim 1 wherein said self supporting structure has four walls and a substantially rectangular base.

3. The litter container of claim 1 wherein said disposable material is covered with a moisture impermeable material.

4. The litter container of claim 3 wherein said disposable material is made from a moisture impermeable material.

5. The litter container of claim 1 wherein said litter granules overlie said top claw resistant screen means.

6. The litter container of claim 5 wherein said litter granules are substantially non-urine sorbent.

7. The litter container of claim 1 wherein said self supporting structure is a paperboard blank having a first edge, a second edge, a third edge and a fourth edge, wherein each of said edges forms a corner at the point where each of said edge meets the adjacent edge, and wherein

a first region has a first fold line to form a first point proximate said second edge to a second point proximate said fourth edge, the distance between said first point and said second edge and between said second point and said fourth edge being equal to the distance between said first fold line and said first edge;

a second region has a second fold line from said first point to a third point proximate said third edge, the distance between said first point and said first edge and between said third point and said third edge being equal to the distance between said second fold line and said second edge;

a third region has a third fold line from said third point to a fourth point proximate said fourth edge, the distance between said third point and said second edge and between said fourth point and said fourth edge being equal to the distance between said third fold line and said third edge;

a fourth region has a fourth fold line from said fourth point to said second, the distance between said fourth point and said third edge and between said second point and said first edge being equal to the distance between said fourth fold line and said fourth edge.

8. The litter container of claim 7 further comprising a set of corner folds, said corner folds having a first corner fold, a second corner fold and a center corner fold between said first corner fold and said second corner fold, wherein

said first corner fold extends from said first point to said first edge,

said center corner fold extends from said first point to said corner, and

said second corner fold extends from said first point to said second edge.

9. The litter container of claim 8 wherein said first corner fold and said second corner fold extend from said first point at an angle greater than 45 degrees from said center fold.

10. The litter container of claim 8 wherein said first corner fold and said second corner fold extend from said first point at an angle less than 45 degrees from said center fold.

11. The litter container of claim 7 wherein each of said corners having a set of said corner folds.

12. The litter container of claim 11 wherein said self-supporting structure and said sorbent pad laminate are removably secured to one another.

13. The litter container of claim 12 wherein said sorbent pad laminate overlies said base of said said self supporting structure.

14. The litter container of claim 12 wherein said sorbent pad laminate overlies said base and walls of said self supporting structure.

15. The litter container of claim 1 wherein said self supporting structure further comprises fastening means.

16. The litter container of claim 15 wherein said fastening means is U shaped clips, said U shaped clips having a pair of legs.

17. The litter container of claim 16 wherein said U shaped clips have a v-shaped portion cut from one of said pair of legs, said v-shaped portion extending toward the opposite leg.

18. The litter container of claim 15 wherein said fastening means is pressure sensitive adhesive tape.

19. The litter container of claim 18 wherein said pressure sensitive adhesive tape is secured to said self supporting structure proximate said corner fold lines.

20. The litter container of of claim 15 wherein said fastening means is pressure sensitive adhesive.

21. The litter container of claim 20 wherein said pressure sensitive adhesive is applied to said blank between said corner fold lines.

22. The litter container of claim 1 wherein said self supporting structure is a paperboard blank having a first edge, a second edge, a third edge and a fourth edge, each of said edges having a pair of ends;

a first set fold lines, said first set of fold lines having a first side, a second side, a third side and a fourth side;

a second set fold lines, said second set fold lines having a first side, a second side, a third side and a fourth side;

four pairs of insert tabs;

four pairs of tab receiving slots; and

a base, said base being formed within said second set of fold lines;

said first set of fold lines being spaced from said edges and said second set of fold lines being spaced from said first set of fold lines;

said pair of ends of said edges being spaced equally from the adjoining edge a distance equal to the distance between said first set of fold lines and said edges;

each pair of said four pairs of insert tabs extend from each of said edges; and

said pairs of insert tabs are spaced in from said ends.

23. The litter container of claim 22 wherein said tap receiving slots are on said base and spaced from said second set of fold lines in a position so as to receive said insert tabs.

24. The litter container of claim 22 wherein said disposable material is coated with a moisture impermeable material.

25. The litter container of claim 22 wherein said disposable material is made from a moisture impermeable material.

26. The combination of a self supporting structure and sorbent pad laminate and litter means for the collection of animal urine wherein said self supporting structure is made of a disposable material and has a base and walls and said sorbent pad laminate and litter means includes

a. an sorbent layer of material having a high absorbency capacity for urine and a high surface area for evaporation of said urine;

b. a top claw resistant screen means, said screen means being a urine permeable, flexible member of material which is substantially inert to urine, formed of strands bonded at their intersections and having sufficient tear strength to withstand the clawing action of a cat and sufficiently small hole size to protect said sorbent layer and said base from being torn by animal claws without inhibiting evaporation, said base and said top screen means being bonded to each other along at least a substantial portion of the screens periphery; and

c. litter granules overlying said claw resistant screen means.

27. The litter container of claim 26 wherein said disposable material is coated with a moisture impermeable material.

28. The litter container of claim 26 wherein said litter granules are substantially non-urine sorbent.